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Fig.2

Sleeve 'A'

(11 pieces)

Sizes

D44 x d34
D46 x d36
D54 x d44
D56 x d46
D58 x d48
D66 x d56
D68 x d58
D70 x d60
D78 x d68
D80 x d70
D82 x d72

Sleeve 'B'

(9 pieces)

Sizes

D48 x d38
D50 x d40
D52 x d42
D60 x d50
D62 x d52
D64 x d54
D72 x d62
D74 x d64
D76 x d66

Fig.3

Fig.4

4.1  bush/bearing Removal (Fig.5)

4.1.1  Select a sleeve that will sit square on the bearing/bush  

 

housing and will allow the bush/bearing to be  

 

 

extracted without interference. Ensure that only the  

 

force end of the sleeve with the U-shape inspection  

 

slot is used to sit on the bush/bearing housing. The  

 

stepped end of the sleeve should be used to locate in  

 

the end plate.

4.1.2  Select a second sleeve that will sit square on the outer  

 

ring of the bearing/bush and will pass through the   

 

bearing/bush housing without interference. Ensure  

 

that only the force end of the sleeve with the U-shape  

 

inspection slot is used to sit on the outer ring of the  

 

bush/bearing. The stepped end of the sleeve should  

 

be used to locate in the end plate.

4.1.3  Remove the nuts and thrust washers and pass the  

 

force screw half way through the bush/bearing centre  

 

hole. Lubricate the force screw before use.

Note!

 Always use the largest diameter force screw available  

 

that will fit through the centre of the bush/bearing.

4.1.4  Fit the end plates to the stepped ends of the selected  

 

sleeves. Ensure that side-A is only used for 'A' sleeves  

 

and side-B is only used for 'B' sleeves.

4.1.5  Slide the assembled end plates and sleeves over the  

 

force screw and fit the thrust washers and nuts.    

 

Progressively tighten the nuts whilst locating the    

 

sleeves squarely on the bush/bearing housing and the  

 

bush/bearing outer ring. Once the sleeves are square  

 

on the housing and outer ring, tighten the nuts and  

 

check that the thrust washers are centralised in the  

 

end plates.

4.1.6  Using the appropriate size ring spanners for the force  

 

screw nuts, gradually tighten the force screw nuts to  

 

drive the bush/bearing from the housing. 

DO NOT 

use  

 

air tools to operate the force screw nuts. 

DO NOT

   

 

apply more than 150Nm torque to the force screw   

 nuts.

4.1.7  Once the bush/bearing has been successfully  

 

 

removed, clean the components used and return    

 

them to the carry case.

4.2  bush/bearing Installation (Fig.5)

4.2.1  Select the appropriate sized sleeves for the housing  

 

and bush/bearing as described in Section 4.1.

4.2.2  Prior to installing the bush/bearing clean the inside of  

 

the housing with abrasive cloth to ensure that it is free  

 

from debris and corrosion.

4.2.3  Lightly oil the outer ring of the bush/bearing to be    

 

installed and using a hammer, gently tap around the  

 

outer ring of the bush/bearing to locate it into the    

 

housing. Care should be taken to ensure that the    

 

bush/bearing is square to the housing when installing.

Note!

 Always use the largest diameter force screw available  

 

that will fit through the centre of the bush/bearing. 

4.2.4  Lubricate the force screw and assemble the kit as   

 

described in Section 4.1 and as shown in Fig.5. Once  

 

the sleeves are square on the housing and outer ring,  

 

tighten the nuts and check that the thrust washers are  

 

centralised in the end plates.

  

  4. OPERATION

VS7023A     Issue No.1 - 14/11/12

Original Language Version

450mm long 

Force Screw 

(4-pieces)

Sizes/Torque*

M10X1.5/ 33Nm

M12X1.5/  60Nm

M14X1.5/ 99Nm

M16X1.5/155Nm

© Jack Sealey Limited

*

 Max recommended

   torque (lubricated).

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