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5. OPERATION

5.1 

BEFORE CHARGING

NOTE: 

Check the capacity (Ah) of the battery to be charged, ensuring that it is not less than the figure  

 

given in the data sheet. 

NOTE:

 

DO NOT

 allow the two clamps to come into contact when the battery charger is plugged into the  

 

mains, as blown fuses will result.

5.1.1  When the battery charger is used with a battery which is always connected to a vehicle, check the  

 

vehicle instruction manual under the heading Electric System or Maintenance. Before charging, it  

 

is advisable to disconnect the positive cable, which is part of the vehicle electrical system.

5.1.2  Check the battery voltage before connecting it to the battery charger. Remember the 3 caps   

 

correspond to a 6-volt battery, while 6 caps correspond to a 12-volt battery.

5.1.3  Occasionally, there may be two 12-volt batteries in series, in which case a voltage of 24-volts is  

 

required to charge both batteries. Ensure that they have the same specification, thus preventing  

 

uneven charging.

5.1.4  Remove the battery charger caps to release the gas produced.

5.1.5  Ensure the electrolyte covers the battery plates. If it does not, add distilled water to cover the  

 

plates to between 5 - 10mm.

 

WARNING!  

Battery

 

electrolyte is a highly corrosive acid.

5.1.6  Using a hydrometer, check the electrolyte specific gravity. The approximate density, at 20 °C is:

 

Charged battery; 

 

1.28.

 

Half-charged Battery:  

1.21.

 

Flat 

battery: 

  1.14.

5.1.7  Connect the RED charge clamp to the battery positive terminal (+ symbol).

5.1.8  Connect the BLACK charge clamp to the vehicle chassis, at a safe distance from the battery and  

 

the fuel pipe.

5.1.9  Insert the power cable into the socket and set the mains switch to ON.

5.1.10  Ensure the settings on the battery charger panel are compatible with the battery specifications.  

 

This check is carried out with the operating mode selection key in the TEST mode. See 7 in Fig.4.

5.1.11  If there is an error in the connection or the setting, the display will show the flashing message

 

“Err” until the problem has been solved. See Fig.9.

5.2 

CHARGING

5.2.1  On the battery charger front panel, set the operating mode selection key to CHARGE. See 7 in Fig.4.

5.2.2  Set an appropriate charging current with the variable potentiometer (see 5 in Fig.4).

5.2.3  Monitor the battery voltage and charge current on the display using the V/I key (9 in Fig.4).

5.3 

AUTOMATIC CHARGING

 

5.3.1  On the battery charger front panel, set the operating mode selection key to TRONIC. See 7 in Fig.4.

 

If the battery voltage is particularly low, the charger supplies a fixed current of about 2A until it  

 

reaches the safety voltage of 1.5 volts per element. Under these operating conditions the display  

 

shows the fixed current value alternating with “LCC”. See Fig.10. 

NOTE:

  The battery charger will constantly monitor the voltage across the battery terminals, automatically  

 

supplying, or cutting off, the charge current as necessary.

5.3.2  Monitor the battery voltage and charge current on the display using the V/I key (9 in Fig.4).

5.3.3  When the supply current is cut off, the display will show the message 'End', see Fig.11.

5.4 

SEALED BATTERIES

5.4.1  Charge the battery slowly, carefully monitoring the voltage across the battery terminals.

5.4.2  When the battery terminal voltage reaches 

14.4V

 for 12V batteries or 

28.8V

 for 24V batteries,  

 

stop charging.

F i g . 1 0

Fig.9

Fig.8

Fig.5

Fig.6

F i g . 7

 Fig.4

Fig.11

4.2 

BATTERY CHARGE STATUS INDICATORS

4.2.1  A very flat, or sulphated, battery is indicated by the display at Fig.5.

4.2.2  A flat battery is indicated by the display at Fig.6.

4.2.3  A half-charged battery is indicated by the display at Fig.7.

4.2.4  A charged battery is indicated by the display at Fig.8.

Original Language Version

TECSTART420.V2 Issue: 3(L) 

- 08/05/14

© Jack Sealey Limited

Содержание TECSTART420.V2

Страница 1: ...y connected that the external insulation extends beyond the cable restraint and that the restraint is tight DANGER BE AWARE LEAD ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION FOR THIS REASON IT IS VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY EACH TIME YOU USE THE CHARGING EQUIPMENT Follow these instructions and those published by the battery and vehicle ...

Страница 2: ...s of discharge WARNING If a fuse blows ensure it is replaced with an identical fuse type and rating When not in use store the starter charger carefully in a safe dry childproof location 3 1 Assemble the handle and foot to the main casing using the fittings provided as indicated in Fig 1 3 1 1 Slide the axle through the casing at the bottom back corner Slide a wheel onto each protruding end of the ...

Страница 3: ...ions This check is carried out with the operating mode selection key in the TEST mode See 7 in Fig 4 5 1 11 If there is an error in the connection or the setting the display will show the flashing message Err until the problem has been solved See Fig 9 5 2 CHARGING 5 2 1 On the battery charger front panel set the operating mode selection key to CHARGE See 7 in Fig 4 5 2 2 Set an appropriate chargi...

Страница 4: ...cted in series set the battery voltage selection key on the front panel to 24V and move the positive cable to the 24V terminal see Fg 3 3 5 6 COMPLETION OF CHARGING 5 6 1 On the battery charger front panel set the operating mode selection key to TEST See 7 in Fig 4 5 6 2 Set the battery charger mains switch to OFF 5 6 3 Disconnect the BLACK clamp from the chassis or from the battery negative termi...

Страница 5: ......

Страница 6: ... Suffolk IP32 7AR www sealey co uk Web email Environmental Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycle centre and disposed of in a manner which is compatible with the environment When the product is no longer required it must be disposed of in an environmentally protective way Contact your local...

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