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Original Language Version

© Jack sealey limited

9. 

tROublesHOOting

Excessive blade breakage and/or 

teeth ripping from the blade.

Premature blade dulling.

unusual wear on side or back of 

blade.

motor overheating.

Bad, crooked or rough cuts.

Blade is twisting.

1.   clamp the workpiece securely.

2.   Adjust the speed or feed to suit the workpiece.

3.   replace with a finer blade.

4.   use the saw at slower speed and use a smaller tpi blade.

5.   Adjust blade tension so that it does not slip on the wheel.

6.   Place blade in contact with the workpiece only after the saw has 

started.

7.   Adjust blade wheel alignment.

8.   Adjust blade guide alignment.

9.   use correct thickness blade.

10. Re-weld or replace blade.

1.   replace with a smaller tpi blade.

2.   reduce speed.

3.   increase feed pressure by unscrewing tension bar. this will 

decrease the spring tension on the arm.

4.   reduce speed, increase feed pressure.

5.   replace blade and adjust to the correct tension.

6.   Increase blade tension.

7.   increase blade tension and reduce speed.

1.   replace blade guides.

2.   Adjust guide pivots.

3.   tighten blade guide brackets.

1.   reduce blade tension.

2.   reduce drive belt tension.

3.   use a blade more suitable for the workpiece.

4.   lubricate the gears.

5.   decrease feed and speed.

1.   reduce feed pressure by screwing tension bar in. this will 

increase the spring tension on the arm.

2.   Adjust blade guides.

3.   increase blade tension.

4.   replace the blade.

5.   Adjust the speed.

6.   Adjust guide spacing.

7.   tighten the guide assembly.

8.   Use a finer blade.

1.   decrease feed pressure.

2.   decrease blade tension.

1.  workpiece is loose in the vice.

2.  incorrect speed or feed.

3.  Blade is too coarse.

4.  workpiece material is too coarse.

5.  incorrect blade tension.

6.  Blade is in contact with workpiece before   

saw is started.

7.   Blade is rubbing on the wheel flange.

8.   Blade guides are misaligned.

9.   Blade is too thick.

10. Bad weld on blade

1.   Blade tpi is too high.

2.   incorrect speed - too fast.

3.   inadequate feed pressure.

4.   Hard spots or scale on the workpiece.

5.   Blade is twisting.

6.   Insufficient blade tension.

7.   Blade is slipping.

1.   Blade guides are worn.

2.   Blade guides are misaligned.

3.   Blade guide brackets are loose.

1.   Blade tension too high.

2.   drive belt tension too high.

3.   Blade too coarse or too fine.

4.   Gears need lubrication.

5.   Blade is binding in the cut.

1.   feed pressure too great.

2.   Blade guides are misaligned.

3.   inadequate blade tension.

4.   Blade is dull.

5.   incorrect speed.

6.   Blade guides are spaced out too far.

7.   Blade guide assembly is loose.

8.  Blade is too coarse.

1.   Blade is binding in the cut.

2.   Blade tension is too high.

s

M5.V3     Issue:7(H, F)13/02/18

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

 01284 757500 

 01284 703534 

 [email protected] 

 www.sealey.co.uk

enviROnment pROtectiOn

recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to 
a recycling centre and disposed of in a manner which is compatible with the environment. when the product becomes completely 
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids 
according to local regulations.

note

: it is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without 

prior notice.

important

: no liability is accepted for incorrect use of this product.

warranty

: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Содержание Quality MACHINERY SM5.V3

Страница 1: ...nnect the BLUE neutral wire to the neutral terminal N Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight Sealey recommend that repairs are carried out by a qualified electrician 1 1 5 If an extension reel is used it should be fully unwound before connection A reel with an RCD fitted is preferred since any appliance plugged into it will be protecte...

Страница 2: ...he blade through the workpiece 8 8 Do not use this bandsaw for anything other than its intended purpose This bandsaw is designed for light metal cutting work in engineering workshops garages metal fabricators etc WARNING The SM5 V3 bandsaw must not be used to cut non metallic materials including wood 8 8 Do not wear loose or ill fitting clothing Remove ties watches rings and other jewellery Tie up...

Страница 3: ...The saw should now be stable 4 2 11 Fit the handle to the opposite end to the wheel bracket see fig 6 Insert split pins into the ends of the handle and open them up to prevent it from falling out 4 2 12 Fit the wheels with the face indicated in fig 7 against the wheel bracket Secure with split pins in the end of the axle and behind the bracket each side 4 3 Fit Belt Guard 4 3 1 Remove the two scre...

Страница 4: ...ERTAKEN BY A FULLY QUALIFIED ELECTRICIAN 4 7 1 Fit the switch box using the screws provided see fig 13 5 set up 5 1 Adjust the abutment screw 53 so that with the body frame down the blade cutting edge is below the surface of the base but the body frame is clear of the base Tighten the lock nut 122 see fig 14 5 2 Adjust switch cut off tip 76 to ensure that Off switch is actuated when or just before...

Страница 5: ... moveable vice plate bolt 36 and wind plate up to fixed plate so that plates are fully touching Tighten bolt 36 to maintain moveable plate parallel to fixed plate 6 1 7 Open vice insert the workpiece and clamp it securely 6 1 8 Adjust the two blade guides by slackening the clamp screws 56 66 so that they are close to the workpiece but will not foul it 6 1 9 Gently lower the arm until the blade is ...

Страница 6: ...blade guide see white arrows in fig 12 remove blade guard 69 and replace with table 55 and its support 56 Loosen the lower blade guide nut and washer sufficiently to allow the slotted end of the support to pass between the washer and body frame and then retighten the nut Retain table by replacing screws 68 see fig 19 6 2 5 Adjust the upper blade guide so that no more blade is exposed than is requi...

Страница 7: ...he midway point between the two pulleys 7 2 9 Replace the lower blade guard 69 see fig 21 and move the upper blade guide back into its position over the blade 7 2 10 Close the blade protection safety cover and secure it with the plastic headed thumb screw 7 2 11 Reconnect the saw to the power source and run it for two to three minutes to seat the blade 7 2 12 Disconnect the saw from the mains Open...

Страница 8: ...f applies pressure to the cutting blade and therefore to the workpiece An adjustable spring is attached to the arm and as the spring pressure is increased the cutting pressure is decreased 7 6 2 If the saw is making crooked or rough cuts or overheating is occurring it may be necessary to decrease the feed pressure by turning the chromed adjusting rod in a clockwise direction as shown in fig 25 7 6...

Страница 9: ... too coarse 5 Incorrect blade tension 6 Blade is in contact with workpiece before saw is started 7 Blade is rubbing on the wheel flange 8 Blade guides are misaligned 9 Blade is too thick 10 Bad weld on blade 1 Blade tpi is too high 2 Incorrect speed too fast 3 Inadequate feed pressure 4 Hard spots or scale on the workpiece 5 Blade is twisting 6 Insufficient blade tension 7 Blade is slipping 1 Blad...

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