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instructions for

metal cutting band saw

 3-speed 150mm 230v

model no:

 

sm5.v3 

thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  safety

   

wear eye 

protection

refer to 

instruction 

manual

wear a 

mask

wear ear 

protection

1.1.    

electRical  safety

 

ˆ

  

waRning!

 it is the user’s responsibility to check the following:

 

check all electrical equipment and appliances to ensure that they are safe before using. inspect power supply leads, plugs and all  

 

electrical connections for wear and damage. sealey recommend that an rcd (residual current device) is used with all electrical  

 

products. You may obtain an rcd by contacting your local sealey dealer. 

 

if the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAt (Portable  

 

 

Appliance test) tested.

 

electrical safety information: 

 it is important that the following information is read and understood.

1.1.1.   

ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. 

1.1.2.   

regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.

1.1.3. 

  

impORtant

: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the  

 

correct fuse - see fuse rating in these instructions.

 

8

   dO  nOt

 pull or carry the appliance by the power cable.

 

8

  

dO nOt

 pull the plug from the socket by the cable. 

 

8

   dO  nOt

 use worn or damaged cables, plugs or connectors. ensure that any faulty item is repaired or 

             replaced immediately by a qualified electrician.

1.1.4. 

  

This product is fitted with a BS1363/A 13 Amp 3 pin plug. 

      

if the cable or plug is damaged during use, switch the electricity supply and remove from use. 

      

Ensure that repairs are carried out by a qualified electrician.

         

Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.

 

A) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

 

B) Connect the BROWN live wire to the live terminal ‘L’.

 

C) Connect the BLUE neutral wire to the neutral terminal ‘N

’.

      

ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight. 

        

Sealey recommend that repairs are carried out by a qualified electrician.

1.1.5. 

  

if an extension reel is used it should be fully unwound before connection. A reel with an rcd fitted is 

 

preferred since any appliance plugged into it will be protected. the cable core section is important and should be at least 1.5mm², 

 

but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other 

 

output sockets, we recommend the use of 2.5mm² section cable.  if extension reel is to be used outdoors, ensure it is marked for    

 

outdoor use.

Replacement fuse 

rating: 13 amp

s

M5.V3     Issue:7(H, F)13/02/18

Original Language Version

© Jack sealey limited

1.2.    

geneRal  safety

 

ˆ

   waRning! 

disconnect the bandsaw from the power source before servicing, changing accessories, or performing any other  

 

 maintenance.

 

9

   familiarise yourself with the applications and limitations of the product, as well as the potential hazards.

 

9

   maintain the bandsaw in good condition. Keep it clean and keep blades sharp for best and safest performance. 

 

9

   use original sealey spare parts only. unauthorised parts may be dangerous and will invalidate the warranty.

 

9

   Keep all guards and fixing screws in place, tight and in working order. check regularly for damaged parts. A guard or any other 

 

part that is damaged must be repaired or replaced before the saw is used further. check also for incorrect alignment of moving parts,  

 

loose mountings, or any other condition that could affect the operation of the saw.

 

9

   ensure the space allocated for use and maintenance of the machine is adequate, free from unrelated materials and has good lighting.

 

9

   wear approved eye and ear protection when operating the machine. if dust is produced, wear an approved face or dust mask.

 

9

   Keep children and unauthorised persons away from the work area, especially when the saw is in operation. 

 

9

   remove any adjusting keys and wrenches from the machine before operating.

 

9

   ensure that large or oversized workpieces are supported at table height. ensure you use a suitable support for any workpiece that    

  does not have a flat surface. Be cautious when cutting workpieces which are irregular in cross-section as the saw blade could be    

  pinched before the cut is completed. Any stock must lay flat on the table surface and not be allowed to rock. 

 

ˆ

   waRning

! round bar and tubing have a tendency to roll while being cut. 

dO nOt

 cut such items without clamping or blocking the   

 workpiece.

  

wear protective 

gloves

wear protective 

clothing

indoor use 

only

warning

Содержание Quality MACHINERY SM5.V3

Страница 1: ...nnect the BLUE neutral wire to the neutral terminal N Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight Sealey recommend that repairs are carried out by a qualified electrician 1 1 5 If an extension reel is used it should be fully unwound before connection A reel with an RCD fitted is preferred since any appliance plugged into it will be protecte...

Страница 2: ...he blade through the workpiece 8 8 Do not use this bandsaw for anything other than its intended purpose This bandsaw is designed for light metal cutting work in engineering workshops garages metal fabricators etc WARNING The SM5 V3 bandsaw must not be used to cut non metallic materials including wood 8 8 Do not wear loose or ill fitting clothing Remove ties watches rings and other jewellery Tie up...

Страница 3: ...The saw should now be stable 4 2 11 Fit the handle to the opposite end to the wheel bracket see fig 6 Insert split pins into the ends of the handle and open them up to prevent it from falling out 4 2 12 Fit the wheels with the face indicated in fig 7 against the wheel bracket Secure with split pins in the end of the axle and behind the bracket each side 4 3 Fit Belt Guard 4 3 1 Remove the two scre...

Страница 4: ...ERTAKEN BY A FULLY QUALIFIED ELECTRICIAN 4 7 1 Fit the switch box using the screws provided see fig 13 5 set up 5 1 Adjust the abutment screw 53 so that with the body frame down the blade cutting edge is below the surface of the base but the body frame is clear of the base Tighten the lock nut 122 see fig 14 5 2 Adjust switch cut off tip 76 to ensure that Off switch is actuated when or just before...

Страница 5: ... moveable vice plate bolt 36 and wind plate up to fixed plate so that plates are fully touching Tighten bolt 36 to maintain moveable plate parallel to fixed plate 6 1 7 Open vice insert the workpiece and clamp it securely 6 1 8 Adjust the two blade guides by slackening the clamp screws 56 66 so that they are close to the workpiece but will not foul it 6 1 9 Gently lower the arm until the blade is ...

Страница 6: ...blade guide see white arrows in fig 12 remove blade guard 69 and replace with table 55 and its support 56 Loosen the lower blade guide nut and washer sufficiently to allow the slotted end of the support to pass between the washer and body frame and then retighten the nut Retain table by replacing screws 68 see fig 19 6 2 5 Adjust the upper blade guide so that no more blade is exposed than is requi...

Страница 7: ...he midway point between the two pulleys 7 2 9 Replace the lower blade guard 69 see fig 21 and move the upper blade guide back into its position over the blade 7 2 10 Close the blade protection safety cover and secure it with the plastic headed thumb screw 7 2 11 Reconnect the saw to the power source and run it for two to three minutes to seat the blade 7 2 12 Disconnect the saw from the mains Open...

Страница 8: ...f applies pressure to the cutting blade and therefore to the workpiece An adjustable spring is attached to the arm and as the spring pressure is increased the cutting pressure is decreased 7 6 2 If the saw is making crooked or rough cuts or overheating is occurring it may be necessary to decrease the feed pressure by turning the chromed adjusting rod in a clockwise direction as shown in fig 25 7 6...

Страница 9: ... too coarse 5 Incorrect blade tension 6 Blade is in contact with workpiece before saw is started 7 Blade is rubbing on the wheel flange 8 Blade guides are misaligned 9 Blade is too thick 10 Bad weld on blade 1 Blade tpi is too high 2 Incorrect speed too fast 3 Inadequate feed pressure 4 Hard spots or scale on the workpiece 5 Blade is twisting 6 Insufficient blade tension 7 Blade is slipping 1 Blad...

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