WARNING! Before performing any maintenance operation,
switch off the compressor, disconnect from electricity
supply and release all air from the tank (except for 5.3.a)
5.1. OPERATIONS TO BE CARRIED OUT AFTER THE FIRST 50
WORKING HOURS:
a)
check that all bolts/nuts are tight, particularly those retaining
the crankcase and cylinder head.
b)
replace the lubricating oil - see para 5.5.a.
5.2.
OPERATIONS TO BE CARRIED OUT WEEKLY:
a)
drain condensation by opening the valve located under the
tank (fig.9). Place a container under the valve and open the
valve by turning anti-clockwise.
WARNING!
take care if there is still pressure inside the cylinder
as water could flow out with coinsiderable force.
recommended pressure 1 - 2bar max.
b)
check oil level and, if necessary, top up.
5.3.
OPERATIONS TO BE CARRIED OUT EVERY 50 HOURS:
(or more frequently, if the compressor operates in a very
dusty atmosphere):
a)
remove the air filter element (fig.8). using stored air from
the compressor's tank, clean the filter with compressed air.
(Wear eye protection and
DO NOT
direct air towards the
body or hands).
DO NOT
operate the compressor without
the filter as foreign bodies or dust could seriously damage
the pump. replace the filter element and air filter housing.
b)
check for oil leaks.
5.4.
OPERATIONS TO BE CARRIED OUT EVERY 100 HOURS:
a)
check the automatic cut-out at max. pressure and the
automatic cut-in at 2bar below.
5.5.
OPERATIONS TO BE CARRIED OUT EVERY 400 HOURS:
a)
replace the lubricating oil. for oil specifications see 5.7.
remove the filler/breather plug, then remove the oil drainer
plug (figs.4 and 5), draining the oil into a container. drain
when the compressor is hot so that the oil drains rapidly and
completely. replace oil drain plug and refill through the filler/
breather aperture. do not overfill. replace filler/breather
plug.
WARNING! Never mix different oils and do not use non-
detergent/low quality oils as the compressor may be damaged.
WARNING! Dispose of waste oil only in accordance with
local authority requirements.
b)
replace air filter. (fig.8)
c)
check all tube fittings and electrical connections.
d)
Inspect pressure tank inside and out for damage or corrosion.
5.6. MAINTENANCE SCHEDULE:
fig.9
Maintenance Operations
Weekly 50hrs
100hrs
400 hrs
drain condensation
•
check oil level
•
clean intake filter
•
check for oil leaks
•
replace oil
•
check cut-out
•
General cleaning of
compressor
•
replace air filter
•
check tube fittings and
electrical connections
•
Internal & external
inspection of tank
•
5.7.
RECOMMENDED OILS
synthetic oil suitable for temperatures ranging from -5°c to 45°c:
viscosity 5W50. We
DO NOT
recommend using mineral oil in
these compressors.
Part no. Qty. description
fso1
1ltr x 12 compressor oil fully synthetic
fso1s 1ltr x 1 compressor oil fully synthetic
fso5
5ltr x 1 compressor oil fully synthetic
5.8.
IMPORTANT WARNING
- Air contaminants taken into the
compressor will affect optimum performance. Example: Body filler
dust or paint overspray will clog the pump intake filter and may
cause internal damage to pump/motor components. Please note
that any parts damaged by any type of contamination will not be
covered by warranty.
6. TROUBLE SHOOTING
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT:
no liability is accepted for incorrect use of this product.
WARRANTY:
Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION:
for a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
Sole UK Distributor, Sealey Group,
Kempson Way, suffolk Business Park
,
Bury st. edmunds, suffolk,
IP32 7Ar
www.sealey.co.uk
Web
fig.8
fig.10
fig.11
Fault
Cause
Remedy
Pressure drop in the
tank.
Air leaks at
connections.
run compressor to max.
pressure, switch off.
Brush soap solution over
connections and look for
bubbles. tighten connections
showing leaks. If problem
persists contact Authorised
service Agent.
Pressure switch
valve leaks when
compressor is idle.
non-return valve seal
defective.
discharge all tank pressure.
referring to fig.11, unscrew
valve cap 'A'. clean rubber
disc 'B' and its seat. refit all
parts accurately.
compressor stops
and does not restart.
Power failure.
Motor failure.
check electricity supply and
fuse.
contact Authorised service
Agent.
compressor does
not stop at max
pressure.
Pressure switch fault.
contact Authorised service
Agent.
compressor does
not reach max
pressure.
filter clogged.
Head gasket or valve
fault.
replace filter element.
contact Authorised service
Agent.
compressor noisy
with metallic knock.
low oil level.
Bearing or piston
damage.
turn off and top up oil
immediately.
contact Authorised service
Agent.
Original Language Version
sAc1276B, sAc2276B Issue:2 - 20/02/12
Содержание Power PRODUCTS SAC1276B
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