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Section 2.  Operating Procedures 

 

11 

All operating functions are initiated at the control panel.  The following section outlines 
general procedures and describes specific functions used to coat outdoor media.  This 
section is divided into the following sub-headings: 

1.  Loading Materials 
2.  Pre-heat the laminator 
3.  Web the laminator 
4.  Run the laminator 
5.  Cleaning the laminator 

Tools/Supplies Required: 

• 

IR Gun (optionally purchased) 

• 

Absorbent towels:  soft, lint free, disposable 

• 

Lab coat or smock 

• 

Rubber gloves 

• 

Bucket of water 

• 

Long neck funnel 

1.  Loading Materials 

Loading the Sealant: 

1.  Ensure that the Drain Tank valve is open to the Sealant Tank. 
2.  Ensure that the machine is in STOP mode or turned OFF. 
3.  Using a long neck funnel, pour 

AquaSEAL™

 110 or 

AquaSEAL™

 510 into the 

main drain hole in the Drain Pan.  The sealant tank holds 37 Liters (10 US 
gallons) of sealant.  (Be careful not to add too much sealant to the tank.) 

Содержание AquaSEAL SW-4000

Страница 1: ...Seal Brands the finishing touch AquaSEAL SW 4000 AquaSEAL SW 4000 Liquid Laminator Owner s Operation Manual Important Read and understand all safety information before operating...

Страница 2: ...ion 2 Operating Procedures describes procedures for setting up starting stopping and controlling the machine Section 3 Periodic Maintenance provides procedures for periodic cleaning of the applicator...

Страница 3: ...rocedures Tools Supplies Needed 11 Loading the Sealant 11 Priming the Pump 12 Loading the Media 13 Pre heat the Laminator 13 Web the Laminator 14 Run the Laminator 15 Cleaning the Laminator 16 Section...

Страница 4: ...ansfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operate...

Страница 5: ...afety Instructions Caution When handling any chemical products read the manufacturers container labels and the Material Safety Data Sheets MSDS for important health safety and environmental informatio...

Страница 6: ...nd with the operation of the sealant delivery system q Do not wear loose clothing and contain loose hair to avoid becoming entangled with moving parts of the machine q Comply with all safety warning s...

Страница 7: ...e take up roller During operation the liquid laminator applies sealant onto the printed graphics and then cures and dries it before winding the media onto the take up roller Hardware Overview Figure 1...

Страница 8: ...n is removed q The Draw Down Assembly is located directly over the Drain Tank and is used to apply and smooth the coating onto the surface of the media It is in the Down position in Run mode only It i...

Страница 9: ...ill revert to stop mode Run Mode is enabled when the machine is ready to operate All functions are enabled in this mode When the machine is put into Run mode the Dryer Panel will automatically come do...

Страница 10: ...ows the Take up to free spin in the reverse direction for unloading purposes Machine must be in Drive position for normal operation Sealant ON OFF is used to turn the Sealant Pump ON and OFF Tension I...

Страница 11: ...Technical Services listed at rear of manual or consult a licensed electrician q The Compressed Air Connection is located on the lower back of the left side cabinet where an outside source of compress...

Страница 12: ...ning the laminator Tools Supplies Required IR Gun optionally purchased Absorbent towels soft lint free disposable Lab coat or smock Rubber gloves Bucket of water Long neck funnel 1 Loading Materials L...

Страница 13: ...ve assembly Remove the hose from the drain valve and allow any sealant to drain into the Sealant Tank All Sealant Pump flow control operations are controlled at the Sealant Pump Valve Assembly as show...

Страница 14: ...n Stop mode Dryer Panel is in the UP position Heaters are OFF 2 On the Heater Controller press and hold the SET button to check the set point temperature Adjust the set point by holding the SET button...

Страница 15: ...Idler and the Web Idler directly above it 4 Pull material over the top of the Web Idler and under the Draw Down Assembly 5 Pull the material under the Dryer Panel to the Take up assembly 6 From the ba...

Страница 16: ...oes not resume within the 30 second window 6 Switch Sealant Pump ON 7 Adjust Brake tension so that the material is pulling through smoothly with no wrinkles 8 Adjust speed to desired setting Note For...

Страница 17: ...nt on it Note Sometimes the tail end of the material will drag a little coating onto the stainless steel table behind the Draw Down Assembly It needs to be cleaned off quickly because the heat from th...

Страница 18: ...ealant from any of the stainless steel parts around the Draw Down Assembly 4 Use a small cup of water to dip the tips of the flex hose into in order to clear the hose of excess coating Wipe the tip of...

Страница 19: ...n the machine ON at the Main Power Switch 6 Switch machine into RESET mode 7 Open the Distribution Valves in the Applicator Tube 8 Turn ON Sealant Pump and let the water flush the system for 5 minutes...

Страница 20: ...th new Media has been overheated Cool down heaters or speed up drive Roll feed to take up alignment is poor Realign the media Media wrinkles Insufficient back tension Increase brake tension on Transit...

Страница 21: ...ssary Surface impressions occur at the take up roll Insufficient drying Reduce web speed Increase heater panel temperature There is a leak at the pump or inlet plumbing Check for leaks and correct the...

Страница 22: ...Section 4 After Sales Support 21...

Страница 23: ...Section 4 After Sales Support 22...

Страница 24: ...lectrical codes in your area Specifications subject to change without notice Seal Graphics Seal Graphics Seal Graphics Seal Graphics Seal Graphics Americas Corporation Canada U K Ltd Europe BV Pacific...

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