Seakeeper 7000 GYRO Скачать руководство пользователя страница 47

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NOTES:

1) THIS DRAWING PROVIDES A PICTORAL REFERENCE FOR THE HARDWARE TO BE SUPPLIED WITH THE PURCHASE OF A SEAKEEPER MODEL 7000 GYRO .

2) FIND NO. 1 IS SUPPLIED WITH 6 ELECTRICAL CABLES PERMANENTLY ATTACHED.

3) FIND NOS. 5 & 6 ARE SUPPLIED WITH 1 ELECTRICAL CABLE PERMANENTLY ATTACHED TO EACH.

REVISIONS

REV.

ZONE

DESCRIPTION

DATE

APPROVED

1. ADDED ITEM NOS. 14 & 15 TO DRAWING.

15JAN08

BHS

ADDED ITEM NO. 17 TO PARTS LIST AND FIGURE.

MOVED BALLOON #8 TO ITEM 17.

CHANGED ITEM 8 PART NO. FROM 30045 TO

30021.

28APR08

WED JSG

1. UPDATED PART NUMBERS IN BOM FOR ITEMS 13,14 & 15

11AUG08

BHS

90001

SHEET 1 OF 1

MODEL 7000 GYRO

HARDWARE SCOPE OF SUPPLY

UNLESS OTHERWISE SPECIFIED:

SCALE:

WEIGHT:

REV

DWG. NO.

SIZE

TITLE:

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SEAKEEPER, INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SEAKEEPER, INC. IS PROHIBITED.

DO NOT SCALE DRAWING

20DEC07

03JAN08

JSG

BHS

NAME

DATE

COMMENTS:

QLTY

APPR.

CHECKED

DRAWN

JDA

THIRD ANGLE PROJECTION

P.O. BOX 999 SOLOMONS, MARYLAND 20688, USA PHONE: (410) 326-1590 FAX: (410) 326-1199

DIMENSIONS ARE IN INCHES TOLERANCES: -TWO PLACE DECIMAL

0.01

-THREE PLACE DECIMAL

.005

-ALL DIAMETERS RUNOUT TO DATUM SURFACES .005 MAX -ALL FACES PERPENDICULAR TO DATUM SURFACES .005 MAX -ALL EDGE BREAKS .010-.020 X 45

-ALL FILLET RADII .010 -.020

-SURFACE FINISH

ENG APPR.

10322

NOTE

QTY

DESCRIPTION

SEAKEEPER PART NO.

MODEL 7000 GYRO ASSEMBLY

ITEM NO.

MOTOR DRIVE JUNCTION BOX

20040

GYRO CONTROL JUNCTION BOX

20039

NETWORK 6-WAY JUNCTION BOX

30026

KEYPAD

30024

DISPLAY

30025

NETWORK TERMINATOR

30033

NETWORK CONNECTOR

30021

BRAKE VALVE CABLE ASSEMBLY

20042

20044

BRAKE PRESSURE SWITCH CABLE ASSEMBLY

20045

BRAKE SOLENOID CABLE ASSEMBLY

30022

GYRO CONTROL / MOTOR DRIVE INTERCONNECT CABLE

03JAN08

WHS

40109-33ft

3/8" ID PUSH-ON COOLANT HOSE 10m LENGTH

INSTALLATION MANUAL

90020

OPERATOR'S MANUAL

90021

SHIPPING CRATE

10325

NETWORK CONNECTION BREAK-OUT BOX

20065

Содержание 7000 GYRO

Страница 1: ...ENT 90021 REV 4 MAR 2009 MODEL 7000 GYRO OPERATION MANUAL P O BOX 999 14528 SOUTH SOLOMONS ISLAND ROAD SOLOMONS MARYLAND 20688 U S A PHONE 410 326 1590 FAX 410 326 1199 E MAIL customerservice seakeepe...

Страница 2: ...r Failures Alarms and Troubleshooting Section 4 Maintenance Section 5 Warranty Limit of Liability Property Rights Appendix A Model 7000 Gyro Specs and Summary Appendix B Technical Drawings P O BOX 999...

Страница 3: ...4 MAR 2009 MODEL 7000 GYRO OPERATION MANUAL SECTION 1 SYSTEM OVERVIEW P O BOX 999 14528 SOUTH SOLOMONS ISLAND ROAD SOLOMONS MARYLAND 20688 U S A PHONE 410 326 1590 FAX 410 326 1199 E MAIL customerser...

Страница 4: ...oats with higher displacement typically require multiple gyros to provide good roll reduction In multiple gyro installations the gyros operate independent of each other and therefore this manual only...

Страница 5: ...g the remainder of this manual The gyro s gimbal angle and the gyro s rate of rotation about the gimbal axis termed precession rate play an important role in its operation These parameters are illustr...

Страница 6: ...um gimbal angle travel to 60o There is a large torque about the gimbal axis when the gyro is precessing Therefore the gyro should be in housed in a compartment or installed in a cage so personnel cann...

Страница 7: ...degrees during operation Each of the gimbal bearings is supported by a saddle beam which is bonded to the hull structure These beams transfer the loads that the gyro produces to the hull structure An...

Страница 8: ...the Gyro Sensors alarms and shutdowns are provided to allow unattended operation however the gyro is a high speed machine and special attention should be paid to vibration and noise as the first hint...

Страница 9: ...mmands from the controller in the Gyro Control Junction Box The glycol water mix that cools the gyro is also circulated through the two cold plates on the back of the Motor Drive Junction Box as shown...

Страница 10: ...ontains rate sensors that measure the angular movements of the vessel and accelerometers that measure the vertical and lateral boat movement The controller commands the motor speed and regulates the g...

Страница 11: ...de of the other cylinder The gyro controller modulates how fast the oil can flow through the control valve thus controlling the precession rate of the gyro The brake hydraulic circuit is a pre charged...

Страница 12: ...e brake manifold to remove heat from the brake hydraulic circuit The motor drive box to remove heat from the drive electronics The heated fluid then passes through a thermostatic mixing valve before b...

Страница 13: ...4 MAR 2009 MODEL 7000 GYRO OPERATION MANUAL SECTION 2 SYSTEM OPERATION P O BOX 999 14528 SOUTH SOLOMONS ISLAND ROAD SOLOMONS MARYLAND 20688 U S A PHONE 410 326 1590 FAX 410 326 1199 E MAIL customerser...

Страница 14: ...utton on the Display to change pages 2 2 RUN STANDBY KEYPAD OPERATION If the boat is going to be moved and the Gyro is not Depress Run required for stabilization Depress Standby These two actions incr...

Страница 15: ...abilization It takes approximately 45 60 minutes for the flywheel to reach 9700 rpm The Run button will flash until the flywheel reaches 7500 rpm and then turn steady indicating that stabilization can...

Страница 16: ...g In the event that the Gyro Controller has automatically locked the gyro due to an alarm or failure no attempt should be made to bypass the alarm or automatic Lock In some cases such as on anchor at...

Страница 17: ...s during precession except when the boat is turning to port it may slowly go as high as 60 degrees This is normal The BEARING page on the Display indicates the temperature of the upper outer upper inn...

Страница 18: ...otor Drive Junction Box and the pressure inside the Gyro s vacuum tight spherical enclosure The Drive temperature is typically 15 20o C hotter than the ambient sea condition during spin up and 10 15o...

Страница 19: ...will cycle from one alarm to the next alarm The Gyro is designed for unattended operation and therefore there is no audible alarm If an alarm is displayed the operator should check to see if the Run...

Страница 20: ...mp are running until the flywheel coasts down to 5000 rpm Seakeeper appreciates that this places an unusual requirement on the boat operator as it takes 1 5 hours for the flywheel to coast down to 500...

Страница 21: ...ODEL 7000 GYRO OPERATION MANUAL SECTION 3 POWER FAILURES ALARMS AND TROUBLESHOOTING P O BOX 999 14528 SOUTH SOLOMONS ISLAND ROAD SOLOMONS MARYLAND 20688 U S A PHONE 410 326 1590 FAX 410 326 1199 E MAI...

Страница 22: ...not be removed while the flywheel is spinning except by an authorized technician This high voltage exists even if the flywheel is coasting down and the supply voltage has been shut off 3 1 1 24 VDC F...

Страница 23: ...d will start to decrease The hydraulic brake will lock stopping precession Drive Fault will be added to the alarm history Drive Fault will also be displayed on the RPM page but just for one minute bec...

Страница 24: ...ssages to the Display in the event that malfunctions are detected in the Gyro Assembly Keypad Display Motor Drive Box Gyro Control Box Brake Circuit or Cooling Circuit When these alarms are issued the...

Страница 25: ...Fault 30 sec Motor Fault Coast Motor Lock Gyro 1 Verify boat s AC breaker supplying power to the Gyro is on 2 Refer to Seakeeper Drawing 90005 Cable Block Diagram check for AC power 3 Check connectors...

Страница 26: ...MS Component Alarm or Failure Detection Alarm When Reset When Display Indication Controller Action Troubleshooting Recommendations Above For Below For Motor Drive High Temp Sensor 55o C 2 5 sec 45o C...

Страница 27: ...inute 10 ms 1 G 3 G 5 sec Vertical Accel High Coast Motor Lock Gyro If sea condition is this severe operator should slow down and or alter course to reduce boat motion Gyro Angle or Gimbal Angle Senso...

Страница 28: ...mand Off Current 0 25 A 0 5 sec 0 25 A 0 5 sec Solenoid Valve 2 Fault Coast Motor Lock Gyro Same as above Brake Pressure Switch Low Brake Pressure Pressure Switch Switch Open 0 2 sec Closed 10 sec Low...

Страница 29: ...EV 4 MAR 2009 MODEL 7000 GYRO OPERATION MANUAL SECTION 4 MAINTENANCE P O BOX 999 14528 SOUTH SOLOMONS ISLAND ROAD SOLOMONS MARYLAND 20688 U S A PHONE 410 326 1590 FAX 410 326 1199 E MAIL customerservi...

Страница 30: ...ns and maintenance are recommended 4 1 GYRO MAINTENANCE Efforts should be made to keep gyro free of salt residue from either condensation or direct exposure to salt spray If exposed a regular wipe dow...

Страница 31: ...draulic brake circuit is a closed circuit with no pump or reservoir therefore it is important that no leaks go without repair Some oil residue on brake cylinder rods and hydraulic fittings is normal M...

Страница 32: ...on a brake cylinder s contact customerservice seakeeper com to arrange for service or to obtain replacement parts In the event that brake circuit has lost pressure for any reason the damaged component...

Страница 33: ...ng circuit diagram below The heat exchanger circulation pump mixing valve and expansion tank are all mounted on the aft brace that connects the port saddle beam to the starboard saddle beam as shown i...

Страница 34: ...risk of freezing mix 25 glycol with 75 distilled water in fill reservoir For colder climates a higher percentage of glycol up to a maximum of 50 should be used to provide adequate freeze protection Re...

Страница 35: ...DOCUMENT 90021 REV4 MODEL 7000 GYRO OPERATION MANUAL MAR09 Page 7 of 11 3 Set service valves open and re circulate valve closed 4 Elevate reservoir above gyro 5 Open glycol spigot on reservoir OPEN...

Страница 36: ...rime after 2 attempts move glycol return tube from reservoir to bucket below gyro and allow circuit to gravity fill Restart pump but do not run more than 5 seconds if glycol is not flowing from reserv...

Страница 37: ...open brake Gyro should now be free to precess tilt fwd and aft 12 Manually precess gyro back and forth through full stroke while glycol is recirculating to reservoir Bubbles should appear in return h...

Страница 38: ...se supply valve B close return valve C 15 Thermal Valve should always be in fully CW position 16 Listen to glycol pump after gyro has reached operating temperature minimum 1 hour at speed If intermitt...

Страница 39: ...ged Bushing 4 4 10306 Brake Crank Pin 2 5 40007 Gimbal Bearing Brake Side 1 6 40008 Gimbal Bearing 1 7 50005 Brake System Pressure Accumulator 2 8 50001 Brake Cylinder Lower 1 9 50002 Brake Cylinder U...

Страница 40: ...DEL 7000 GYRO OPERATION MANUAL SECTION 5 WARRANTY LIMIT OF LIABILITY PROPERTY RIGHTS P O BOX 999 14528 SOUTH SOLOMONS ISLAND ROAD SOLOMONS MARYLAND 20688 U S A PHONE 410 326 1590 FAX 410 326 1199 E MA...

Страница 41: ...aimed defect If a warranty claim is valid Seakeeper shall pay reasonable one way costs of transportation of the defective Goods from either the original destination or the location where defect occurr...

Страница 42: ...aterials and data developed fabricated by Seakeeper shall be and shall remain Seakeeper s property Except as specifically provided for in the order Buyer shall have no right in any technical data Inte...

Страница 43: ...45 Minutes Spool up Time to Stabilization 70 Rated RPM 25 Minutes Spool up Power AC Motor 3000 Watts DC Control 240 Watts Operating Power AC Motor sea state dependent 1500 2000 Watts DC Control 240 W...

Страница 44: ...p that incorporates a sea water heat exchanger The installer is responsible for providing 8 lpm 2 1 gpm raw water at ambient sea temperature and 6 9 Bar maximum pressure to the heat exchanger The ambi...

Страница 45: ...the brake and shuts down the motor drive in the event of a fault or alarm condition Gyro operating history during faults or alarms is recorded in the controller s memory for subsequent recall by a qu...

Страница 46: ...velope Mounting Details Dwg 90007 Motor Drive Junction Box Envelope Mounting Details Dwg 90008 Operator Key Pad Envelope Mounting Details Dwg 90009 Operator Display Envelope Mounting Details Dwg 90010...

Страница 47: ...RMISSION OF SEAKEEPER INC IS PROHIBITED A DO NOT SCALE DRAWING 20DEC07 03JAN08 03JAN08 JSG BHS NAME DATE COMMENTS QLTY APPR CHECKED DRAWN JDA THIRD ANGLE PROJECTION P O BOX 999 SOLOMONS MARYLAND 20688...

Страница 48: ...N AIR INSIDE SOUND ENCLOSURE AT SAME TEMPERATURE AS COMPARTMENT IN WHICH GYRO IS INSTALLED REVISIONS REV ZONE DESCRIPTION DATE APPROVED 2 UPDATED VIEWS TO REFLECT CURRENT CONFIG 1 ADDED NOTE 8 2 17JUL...

Страница 49: ...TOOL CLEARANCE FOR BRAKE CYLINDER SERVICE FWD BRACE REMOVED AFTER GYRO BONDED TO STRUCTURE MOTOR POWER CABLE SWING AREA DURING PRECESSION 982 OVERALL WIDTH 38 67 786 3 785 1 30 96 30 91 135 5 30 2X 8...

Страница 50: ...1 61 APPROX C G LOCATION LIFTING POINTS 2 FORWARD BRACE REMOVE AFTER GYRO INSTALLED SEE NOTE 4 10 38 130 5 11 41 1 61 12 47 406 16 0 671 26 40 APPROX C G LOCATION LIFT VERTICALLY VIA SPREADER BAR OR...

Страница 51: ...EL SPIN AXIS 60 64 2 50 837 32 94 368 14 50 FORWARD EXTENT OF GYRO CABLES WHEN PRECESSED 60 FLYWHEEL SPIN AXIS 368 14 49 SWING AREA OF MOTOR POWER CABLE 329 12 96 GYRO SHOWN PRECESSED TO NEGATIVE LIMI...

Страница 52: ...e adjacent figure and values to be used for foundation design are summarized below Pitch Moment M 5 6 kN M 4100 Ft Lb Yaw Moment N 1 2 kN M 900 Ft Lb Vertical Force Fz 23 5kN 5300 Lb Longitudinal Forc...

Страница 53: ...EPER 1 RAW WATER PUMP 2 GPM 8LPM CONTINUOUS FLOW BUILDER ITEM SEAKEEPER PART NO REV DESCRIPTION SUPPLIER REVISIONS REV ZONE DESCRIPTION DATE APPROVED 2 1 MODIFIED CIRCUIT TO REFLECT CURRENT PRODUCTION...

Страница 54: ...AUG08 BHS D C B A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F 90004 SHEET 1 OF 3 MODEL 7000 GYRO ASSEMBLY PARTS LIST 2 UNLESS OTHERWISE SPECIFIED SCALE 1 10 WEIGHT REV DWG NO C SIZE TITLE PROPRIETAR...

Страница 55: ...28 29 8 26 PORT SIDE VIEW 11 10 12 2 4X STARBOARD SIDE VIEW 3 23 AFT VIEW 4 6 22 19 21 20 38 70 983 26 40 671 FRONT VIEW 7 13 14 15 16 17 18 D C B A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F 9000...

Страница 56: ...TS 11 10 SECTION C C VIEW OF INBOARD FACE OF SADDLE 1 22 21 20 19 BRAKE CIRCUIT FILL CHARGE PORT CHARGE SHUT OFF VALVE LIFTING POINT HARDWARE 2 PLACES SHIPS LOOSE WITH GYRO ASSEMBLY 30 24 25 D C B A B...

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