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Field Service Procedure – Replacement Pol Pot Kit, USAT 

 

Page

 

3

 

of

 

7

 

 

Document No 

135929 Rev A

 

Copyright © Sea Tel, Inc 2012 - The information contained in this document is proprietary to Sea 
Tel, Inc.  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

6.

 

Replacing

 

the

 

Pol

 

Pot

 

Assembly:

    

6.1.

 

Tools.

   

 

 

9/64”

 

Allen

 

Wrench/Key

 

 

12mm

 

Wrench/Spanner

 

 

1/16”

 

Wrench/Spanner

 

 

Loctite

 

222,

 

242

 

and

 

638

 

 

6.2.

 

Procedure.

   

Procedure

 

for

 

replacing

 

the

 

pol

 

pot,

 

Sea

 

Tel

 

kit

 

part

 

number:

 

134918

 

(pol

 

pot

 

part

 

number:

 

128915

1).

   

 

*Caution:

 

Power

 

down

 

the

 

pedestal

 

before

 

following

 

this

 

procedure.

  

 

1.

 

Disconnect

 

the

 

reflector

 

harness

 

connector

 

from

 

the

 

pol

 

pot

 

connection

 

and

 

then

 

compress

 

the

 

retaining

 

clips

 

to

 

remove

 

the

 

pol

 

pot

 

connector

 

from

 

its

 

mounting

 

bracket.

 

 

 

 

2.

 

Locate

 

the

 

pol

 

pot

 

on

 

the

 

feed

 

assembly

 

and

 

remove

 

it

 

using

 

a

 

9/64”

 

Allen

 

wrench.

 

The

 

pot

 

is

 

secured

 

via

 

a

 

single

 

screw,

 

washer

 

and

 

star

 

washer,

 

save

 

the

 

hardware

 

for

 

future

 

use.

    

 

 

 

3.

 

Now

 

using

 

the

 

parts

 

supplied

 

in

 

the

 

kit

 

build

 

up

 

the

 

replacement

 

pol

 

pot

 

assembly.

 

First

 

install

 

the

 

bracket

 

to

 

the

 

pot

 

and

 

secure

 

the

 

nut

 

using

 

a

 

12mm

 

wrench.

 

*Note:

 

The

 

orientation

 

of

 

the

 

bracket

 

and

 

the

 

position

 

it’s

 

installed

 

in,

 

in

 

relation

 

to

 

the

 

pol

 

pots

 

cables.

   

4.

 

Now

 

install

 

the

 

pulley,

 

applying

 

Loctite

 

638

 

to

 

the

 

shaft.

 

Apply

 

Loctite

 

222

 

to

 

the

 

set

 

screws

 

and

 

tighten

 

using

 

a

 

1/16”

 

Allen

 

wrench.

 

Use

 

the

 

defective

 

pot

 

as

 

a

 

reference

 

to

 

ensure

 

the

 

pulley

 

is

 

installed

 

in

 

the

 

correct

 

position.

  

 

Содержание USAT

Страница 1: ......

Страница 2: ...lookup table in the DAC If the system is unable to drive the pol motor to obtain the correct feedback or if the pot has failed and won t give the correct feedback the antenna can t complete the target process and the antenna will stay in this position Setting the pol type to 0009 will make the antenna target by removing the auto pol function from the targeting process however the miss alignment of...

Страница 3: ...eaches its end stop Now measure the resistance between the slider and the counter clockwise contact grey cable pin 2 and the red cable pin 3 The feedback should be approximately 5k ohms Now slowly rotate the shaft of the pot counter clockwise the reading should count down sequentially After one and a half turns the pot will be in the center of its range giving a resistance of approximately 2 5k oh...

Страница 4: ...eflector harness connector from the pol pot connection and then compress the retaining clips to remove the pol pot connector from its mounting bracket 2 Locate the pol pot on the feed assembly and remove it using a 9 64 Allen wrench The pot is secured via a single screw washer and star washer save the hardware for future use 3 Now using the parts supplied in the kit build up the replacement pol po...

Страница 5: ...ible if there is a large amount of error in the pot alignment 6 Install the replacement pot assembly onto the feed by looping the pulley through the belt Then install the flat washer followed by the star washer onto the retaining screw and apply Loctite 242 to the thread Pull down on the assembly to tension the belt and tighten the retaining screw Note Additional mounting hardware is provided in t...

Страница 6: ...ton again to display the Pol Offset window Verify the pol offset is set to 0030 if not press the arrow key to activate the window Now use the and arrow keys to scroll the cursor along and use the and arrow keys to change the characters to 0030 and press the button 4 Now press the button again to display the Pol Scale window Verify the pol scale is set to 0090 if not press the arrow key to activate...

Страница 7: ...alue Enter g0130 g0135 g0137 and so on into the remote command screen until the LNB is aligned horizontally Should the LNB be over to the right of center and needs to be driven counter clockwise to bring it to horizontal decrease the pol value Enter g0110 g0105 g0103 and so on into the remote command screen until the LNB is aligned horizontally 8 Once the LNB has been aligned horizontally as per F...

Страница 8: ...screen of the DAC This will drive the feed assembly to its upper electronic end stop set by the potentiometer Once the pol motor has finished driving the LNB should be vertical to the right of the OMT with the coax cable pointing upwards as shown below in Fig 1 5 Fig 1 4 Fig 1 5 12 Set the Pol Type to automatic auto pol Press and hold the arrow keys together until the EL Trim or Auto Trim window i...

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