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Field Service Procedure – Replacement EL Motor Kit, W-Encoder, Hi-

Torque, Coastal 24 & 30 

 

Page

 

4

 

of

 

9

 

 

Document No 

135396 Rev A

 

Copyright © Sea Tel, Inc 2011 - The information contained in this document is proprietary to Sea 
Tel, Inc.  This document may not be reproduced or distributed in any form without prior written 

consent of Sea Tel, Inc.  

 

 

6.6.

 

Sensor

 

Test.

   

This

 

test

 

checks

 

for

 

null

 

sensor

 

offsets

 

for

 

a

 

level,

 

motionless

 

system.

 

The

 

checks

 

have

 

fairly

 

wide

 

pass/fail

 

criteria,

 

but

 

can

 

still

 

fail

 

if

 

pedestal

 

is

 

in

 

motion

 

or

 

out

 

of

 

level

 

more

 

than

 

a

 

few

 

degrees.

 

“Test

 

Sensor

 

Bias”

 

will

 

be

 

displayed

 

as

 

the

 

test

 

runs.

 

An

 

Error

 

code

 

6.01

6.05

 

will

 

be

 

displayed

 

if

 

one

 

of

 

these

 

tests

 

fails.

 

If

 

any

 

test

 

fails,

 

replace

 

the

 

PCU

 

and

 

re

run

 

BIT

 

tests.

 

6.7.

 

Azimuth

 

Move

 

/

 

Rate

 

Sensor

 

Test.

   

This

 

test

 

command

 

moves

 

the

 

dish

 

at

 

various

 

speeds

 

in

 

azimuth

 

and

 

checks

 

the

 

results

 

using

 

the

 

azimutrh

 

rate

 

sensor.

 

“Test

 

AZ

 

Sensor”

 

will

 

be

 

displayed

 

as

 

the

 

test

 

runs.

 

An

 

Error

 

code

 

7.01

7.05

 

will

 

be

 

displayed

 

if

 

one

 

of

 

these

 

tests

 

fails.

 

An

 

error

 

indicates

 

a

 

motor

 

drive

 

rate

 

or

 

sensor

 

failure.

 

This

 

could

 

be

 

due

 

to:

 

1.

 

Mechanical

 

binding

 

of

 

the

 

pedestal

 

or

 

the

 

azimuth

 

bearing

 ‐ 

With

 

the

 

power

 

off,

 

visually

 

inspect

 

the

 

antenna

 

and

 

radome

 

(inside

 

of

 

base

 

and

 

top)

 

for

 

drag

 

against

 

the

 

radome

 

or

 

binding/fouling

 

of

 

pedestal

 

in

 

the

 

antenna

 

cables

 

or

 

against

 

the

 

cable

 

connector

 

bracket.

 

Rotate

 

the

 

antenna

 

in

 

azimuth

 

by

 

hand

 

to

 

feel

 

for

 

any

 

binding

 

in

 

the

 

azimuth

 

axis.

 

Re

route

 

cables

 

and/or

 

bend

 

connector

 

bracket

 

to

 

remove

 

fouling

 

with

 

the

 

pedestal.

 

If

 

the

 

pedestal

 

is

 

dragging

 

inside

 

the

 

radome

 

itself

 

or

 

if

 

the

 

azimuth

 

bearing

 

has

 

failed,

 

the

 

radome

 

and/or

 

pedestal

 

will

 

have

 

to

 

be

 

replaced.

 

If

 

this

 

check

 

found

 

a

 

problem

 

and

 

you

 

have

 

corrected

 

it,

 

re

run

 

the

 

BIT

 

tests.

 

2.

 

Azimuth

 

belt

 

dragging,

 

or

 

slipping

 ‐ 

Inspect

 

the

 

azimuth

 

drive

 

belt

 

for

 

chaffing

 

or

 

wear

 

(leaves

 

black

 

dust).

 

Inspect

 

the

 

azimuth

 

drive

 

belt

 

for

 

proper

 

tension

 

(belt

 

should

 

be

 

taught

 

when

 

pinched

 

in

 

on

 

both

 

sides

 

of

 

the

 

azimuth

 

motor

 

drive

 

sprocket,

 

it

 

should

 

not

 

flex

 

more

 

than

 

1/16th

 

inch

 

on

 

both

 

sides

 

when

 

pinched.

 

Re

align

 

and

 

tension

 

the

 

motor

 

for

 

correct

 

belt

 

path

 

and

 

tension.

 

If

 

this

 

check

 

found

 

a

 

problem

 

and

 

you

 

have

 

corrected

 

it,

 

re

run

 

the

 

BIT

 

tests.

 

3.

 

Azimuth

 

motor

 

failure

 ‐ 

Replace

 

the

 

azimuth

 

motor

 

and

 

re

run

 

the

 

BIT

 

tests.

 

4.

 

Azimuth

 

drive

 

or

 

azimuth

 

rate

 

sensor

 

failure

 ‐ 

Replace

 

the

 

PCU

 

and

 

re

run

 

the

 

BIT

 

tests.

 

6.8.

 

Pol

 

Pot

 

/

 

Motor

 

Move

 

Test.

   

This

 

test

 

moves

 

the

 

feed

 

assembly

 

at

 

various

 

speeds

 

in

 

Polarization

 

and

 

checks

 

the

 

results

 

using

 

the

 

POL

 

potentiometer.

 

“Test

 

POL

 

Assy”

 

will

 

be

 

displayed

 

as

 

the

 

test

 

runs.

 

An

 

Error

 

code

 

8.01

8.07

 

will

 

be

 

displayed

 

if

 

one

 

of

 

these

 

tests

 

fails.

 

A

 

failure

 

indicates

 

a

 

failed

 

motor,

 

belt

 

or

 

potentiometer.

 

This

 

could

 

be

 

due

 

to:

 

1.

 

Mechanical

 

binding

 

of

 

the

 

polarization

 

assembly

 ‐ 

With

 

the

 

antenna

 

powered

 

down,

 

visually

 

inspect

 

the

 

polarization

 

assembly

 

(including

 

LNB

 

and

 

cables)

 

for

 

drag

 

against

 

the

 

pedestal

 

or

 

dish.

 

Rotate

 

the

 

polarization

 

assembly

 

by

 

hand

 

to

 

feel

 

for

 

any

 

binding

 

in

 

rotation.

 

Re

route

 

cables

 

to

 

remove

 

fouling

 

with

 

the

 

pedestal.

 

If

 

binding

 

is

 

felt,

 

remove

 

motor

 

belt

 

and

 

re

check

 

binding.

 

If

 

the

 

polarization

 

assembly

 

is

 

still

 

binding

 

(indicating

 

bearing

 

failure)

 

it

 

must

 

be

 

replaced.

 

If

 

this

 

check

 

found

 

a

 

problem,

 

and

 

you

 

have

 

corrected

 

it,

 

re

run

 

the

 

BIT

 

tests.

 

 

 

Содержание Coastal 24

Страница 1: ......

Страница 2: ...elevation look angle for the desired satellite based on the vessels GPS location Once the satellite has been acquired elevation drive will be issued to counteract the vessels movement maintain stabilization based on feedback from the rate and tilt sensors on the PCU motherboard Once the tracking function of the antenna is enabled elevation drive will also be issued to optimize the receive signal l...

Страница 3: ...ve in elevation therefore isn t searching correctly and in turn the elevation feedback from the encoder isn t moving the other option is the encoder is defective 6 Run the Built InTest BIT Coastal PCU software 2 06 and above supports a built in test function used to isolate problems with components in the antenna system To run the BIT test power off the antenna by pressing the Power button on the ...

Страница 4: ...trolled by a PWM circuit The PWM current is repeatedly sampled and statistically analyzed during this test Testing EL MTR will be displayed as the test runs An Error code 4 01 4 17 will be displayed if one of these tests fails A failure indicates a failed motor motor driver PCB or harness Temporarily connect a spare motor to the PCU in place of the failed motor or swap the elevation motor with the...

Страница 5: ...tal is dragging inside the radome itself or if the azimuth bearing has failed the radome and or pedestal will have to be replaced If this check found a problem and you have corrected it re run the BIT tests 2 Azimuth belt dragging or slipping Inspect the azimuth drive belt for chaffing or wear leaves black dust Inspect the azimuth drive belt for proper tension belt should be taught when pinched in...

Страница 6: ...ition or has failed rotate the polarization assembly to the center of its mechanical range Loosen pot mounting bracket to de couple the belt and rotate the pot sprocket If the sprocket is loose on the shaft of the pot tighten the set screws If the pot does not rotate replace it Check continuity of the pot from the wiper and both the clockwise and counter clockwise contacts Clockwise to counter clo...

Страница 7: ... until the reflector initializes at 0 test the function of the encoder If the reflector is physically at 0 degrees of elevation when the system initializes physically move the reflector by hand to different elevation points and verify that the elevation position on the control panel is correct in relation to the look angle of the reflector The elevation positing should also increment decrement smo...

Страница 8: ...Cutters 1 Phillips Screwdriver 1 16 Allen Wrench Key Cable Ties Tie Wraps Loctite 222 242 and 638 8 2 Procedure Procedure for replacing the elevation motor on the Coastal 20 24 and 30 antennas Sea Tel kit part number 125228 1 motor part number 125519 Caution Power down the pedestal before following this procedure 1 Using a 1 Phillips screwdriver remove the ground connector from the body of the mot...

Страница 9: ...elevation to align them 6 Install the pulley to the replacement motor in the same position as on the defective motor Apply Loctite 638 to the shaft of the motor and install the set screw with Loctite 222 using a 1 16 Allen wrench Ensure the set screw is installed against the flat edge of the motor shaft Save the hardware for future use Note For further information refer to the Loctite Procedure 12...

Страница 10: ...Verify the alignment between the two sprockets is correct and the belt runs straight rotate the system up and down in elevation to verify the system moves freely Failure of this step is down to improper alignment of the motor pulley 10 Reinstall the encoder harness and ground connection to the motor assembly using the hardware removed in step 1 11 Reconnect the elevation motor harness to the PCU e...

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