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Functions and operations of the Separator 

 

Exercise extreme caution when performing any      

 

 

adjustments to the machine.

 

 
The unit consists of: 
 

1.  4 or more Spiral Shafts (variable speed)  

 

  

2.  4 or more Clod Roller shafts (variable speed)   

 

3.  Spring tension adjustment for the clod rollers 
4.  Clod roller height adjustment 
5.  Clod roller gap adjustment 
 

1.  Spiral Shaft 

The spiral shafts consist of up to 14, 6 fluted spiral segments per shaft.  The spiral shafts 
are fixed in position and cannot be moved.   
 
In  order  to  remove  a  spiral  shaft  (for  replacement  of  spiral  segments),  there  is  a  plate 
bolted to the main side panel which when removed, allows the shaft to be drawn straight 
out of the side. 
 
Chain  adjustment  for  the  transfer  roller  drive  is 

not

  necessary  as  this  operation  is 

performed by the self-adjusting chain tensioner which should be set pre-tensioned. 
 

2.  Clod Rollers 

The  clod  rollers  are  held  in  position  by  a  hanger  which  is  fixed  to  the  up/  down 
adjustment profile using a circlip.  The clod rollers are adjustable up and down as well as 
left  to  right  in  order  to  increase/  decrease  to  gap  between  spiral  and  clod  roller  to 
achieve more/ less separation. 
 
There is a scraper positioned under each clod roller to keep the roller free from soil etc. 
sticking to it.  It is important that these scrapers are correctly adjusted with a minimum 
gap of 3 mm. 
 
Direction of rotation is an important factor. The unit is supplied with the option of running 
the  clod  roller  in  either  direction  .If  the  direction  of  the  clod  roller  is  needed  to  be 
changed for any reason we strongly recommend the scrapers are turned around at reset 
to their 3mm gap for correct scraping of the roller. Warranty claims will not be upheld if 
the scrapers are not correctly fitted for their use. 
 

3. Spring tension adjustment for the clod rollers 

Clod  rollers  should  not  “spring  away”  excessively  only  to  allow  larger  particles  to  pass 
through  such  as  stones  1”  or  greater.  Spring  tension  is  usually  set  at  the  factory  but  if 
more tension is required or if springs are replaced etc the tension on each spring can be 
adjusted  by  the  M12  studs  located  below  each  clod  roller.  First  loosen  the  locking  nut 
then adjust with a 19mm spanner to the required position, you may find that this will alter  

 

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Содержание Evolution

Страница 1: ... British Built Innovation Quality Scotts Precision Manufacturing Ltd Slate Worx Station Road Tel 44 0 1205 270128 Eastville Fax 44 0 1205 270189 Boston Email scottymail btconnect com Lincolnshire UK Web http www scottsuk com PE22 8LT ...

Страница 2: ...Machine serial number ES 15 Year of manufacture 2015 Please quote these when ordering any spare parts from our parts department ...

Страница 3: ...e Parts Ordering and Advice 2 General Machine Safety 3 Functions operations of the Separator 4 Getting the best from the Evolution Separator 6 Maintenance Cleaning the Machine 7 8 Mechanical Drives 9 Lubrication Points 9 Technical notes 10 Notes 11 ...

Страница 4: ...uthorised personnel can work on or with this machine Any work needed to be carried out on electrical or mechanical parts must be carried out by qualified personnel and if in training under the supervision of suitably trained personnel Failure to follow any of these instructions can lead to risk of injury to you and other people as well as causing damage to the environment or the machine All advice...

Страница 5: ...the machine please quote Machine type i e Evolution Separator 2 4 and Machine Serial No this can be found on an identification plate attached to the main frame Please do not remove change or render illegible for legal reasons the machine identification plate Symbols used for the purpose of important advice within this operating manual Text marked with this symbol refers to the possibility of accid...

Страница 6: ...ore keep well clear until such parts have come to a complete standstill 8 Only carry out maintenance repair and cleaning work on the machine when the machine is electrically isolated 9 NEVER allow persons to stand on the machine whilst working 10 The designs and functions of intake and discharge mechanisms i e rotating shafts conveyors etc means they cannot be fully protected Therefore always keep...

Страница 7: ...ll as left to right in order to increase decrease to gap between spiral and clod roller to achieve more less separation There is a scraper positioned under each clod roller to keep the roller free from soil etc sticking to it It is important that these scrapers are correctly adjusted with a minimum gap of 3 mm Direction of rotation is an important factor The unit is supplied with the option of run...

Страница 8: ...height there is a turnbuckle adjuster or a linear ram located on the top edge of the main panel To adjust the height lengthen the turnbuckle to lower the clod rollers and shorten it to lift the rollers It is advisable to adjust the turnbuckle in small amounts to avoid jamming of the movement As the turnbuckle adjust both sides of the machine at once both left and right settings will remain equal A...

Страница 9: ...n a higher position and much less when lowered When separating large particles such as clods of earth a higher position for the clod roller allows such debris to stall for a while which will allow the flutes of the spiral rollers to grind down the clod The gap adjustment is also critical and once set to a minimum will eliminate the loss of a small crop such as salad potatoes or baby carrots and dr...

Страница 10: ...e with water or high pressure cleaners or other cleaning agents cover any openings for safety and operational reasons must be protected against ingress of water steam or cleaning agents Special care must be taken with hydraulic motors and any electrical components After cleaning remove any areas covered by tape or other materials used for guarding against water steam or cleaning agent ingress Alwa...

Страница 11: ... prevent corrosion Smear grease on the discs and threads of all spindles as well as any adjusting tensioning screws Check moving parts hinges etc for ease of movement dismantle if necessary clean and check for signs of wear Replace with new parts as needed Lubricate all hinges pivots etc Grease bearings weekly Repair paint defects protect any bare metal with a rust inhibitor Make a list of spare p...

Страница 12: ...event corrosion It is recommended that during the first few hours of operation the chains are checked for tension Chains which are too loose cause rapid and excessive wear on the roller links and sprocket wheels Chains which are too taut cause excessive wear on the chain the bearings and the shafts Lubrication points grease nipples Lubrication points are to be greased with multi purpose grease Exc...

Страница 13: ...63 5mm or 73mm OD Motor gearbox Spiral drive 0 55KW 3ph 30 1 ratio 25mm hollow shaft Clod roller drive 0 75KW 3ph 15 1 ratio 25mm hollow shaft Electrics See attached documentation inside control panel if applicable Please note Technical data illustrations dimensions and weights may change as a result of technical developments and as such are not binding for the supply Page 10 ...

Страница 14: ... Notes Please use this page to record any particulars that will assist in future spare parts orders and or servicing work Page 11 ...

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