Scotsman TDE550 Скачать руководство пользователя страница 28

REMOVAL AND REPLACEMENT

To Replace the Evaporator:

(Assuming all the steps for removal of the thrust
bearing, breaker, auger, and water seal have been
performed.)

1. Discharge the refrigerant from the ice maker.

2. Unsweat the refrigerant connections:

a) At the thermostatic expansion valve outlet.

//////////////////////////////CAUTION///////////////////////////

Heat sink the TXV body when unsweating or
resweating the adjacent tubing.

//////////////////////////////////////////////////////////////////////////

b) At the suction line at the joint about 3" from the

evaporator.

3. Remove the evaporator.

4. Unsweat the drier from the liquid line.

5. After installing a new water seal in the new
evaporator (see “To Replace the Water Seal”)
sweat in the new evaporator at the old tubing
connections.

6. Install an new drier in the liquid line.

7. Evacuate the system until dehydrated, then
weigh in the nameplate charge. Check for leaks.

8. Install auger, breaker, breaker bearing
assembly, and ice discharge chute in reverse order
of disassembly.

To Reassemble the Evaporator and Auger

1. After the gearmotor has been inspected, fasten
the evaporator to the gear motor, be sure that the
number of shims indicated on the gear case cover
is in place between the gearcase cover and the
drip pan gasket. Torque the bolts to 110 inch
pounds.

2. Lower the auger into the evaporator barrel,
slightly turning it to match up with the drive end. Do
Not Drop Into the Evaporator.

3. Complete the reassembly by reversing the
disassembly for the breaker & thrust bearing
assembly.

For Access to the Evaporator to
Gearmotor bolts:

1. Remove upper front and top
panels.

2. Remove screws holding control
box assembly to the cabinet, move
the control box out of the way,
temporarily secure to cabinet.

3. Remove the upper half of the ice
chute.

4. Remove the ice sweep.

5. Loosen clamp under ice chute,
and remove the lower half of the ice
chute.

6. Remove the 2 screws securing the
front portion of the gearmotor
support to the cabinet

7. Move the the gearmotor -
evaporator to the right: space is now
available for removal of the
evaporator and gearmotor bolts.
When reassembling, reverse the
above steps.

MOVE THE

GEARMOTOR -

EVAPORATOR

SCREWS

CONTROL

BOX

TDE550 & TDE650

August 1999

Page 28

Содержание TDE550

Страница 1: ...s Page 3 FOR THE INSTALLER Wall Mount Kit Page 5 FOR THE PLUMBER Page 6 FOR THE ELECTRICIAN Page 7 FOR THE INSTALLER Final Check List Page 8 INITIAL START UP Page 9 COMPONENT DESCRIPTION Page 10 COMPO...

Страница 2: ...WE 6A 48 5 x 26 x 22 5 same same same 41 x 26 x 22 5 same same same NUGGET same same same same same same same Air Water Air Water Air Water Air Water 115 60 1 115 60 1 230 50 1 230 50 1 115 60 1 115 6...

Страница 3: ...ng plant it takes a raw material water and turns it into a food product ice The purity of the water is very important in obtaining pure ice and in maximizing product life This section is not intended...

Страница 4: ...echanical hoist is recommended to lift it to the height required to install it The DMS machine stand has holes in the top that match up with threaded holes in the icemaker dispenser Place the cabinet...

Страница 5: ...either side through the pre punched holes using standard plumbing practices Interior plumbing lines must be disconnected from the original connections and plugged when routing through the side or bas...

Страница 6: ...a 3 8 FPT condenser inlet at the back of the cabinet The water pressure to all lines must always be above 20 psig and below 80 psig Drains Air Cooled Models There is one 3 4 FPT drain at the back of...

Страница 7: ...achine requires a solid chassis to earth ground wire The ice maker should be connected to its own electrical circuit so it would be individually fused Voltage variation must remain within design limit...

Страница 8: ...3 Have all of the plumbing connections been made and checked for leaks 4 Has the machine been leveled 5 Is there a minimum of 6 inches of clearance at the left and right sides of an air cooled machine...

Страница 9: ...it should be 38 PSIG or 2 PSIG The air cooled discharge pressure will depend upon air and water temperatures but should be between 240 PSIG and 340 PSIG Water cooled discharge pressure should be abou...

Страница 10: ...enses the presence of ice in the bottom of the ice discharge chute Operates to turn the ice machine on and off automatically as the level of ice in the bin changes Drain Tube When uncapped and lowered...

Страница 11: ...where the two seal faces meet Ice Sweep A plastic cap with fingers It revolves with the auger to sweep the ice into the ice chute Breaker Where the ice is compressed and much of the extra water is sq...

Страница 12: ...r Fan motor Bin drive motor Auger drive motor Water solenoid In addition a Clean switch is available to temporarily disable the Touch Free sensors for cleaning of the splash panel On Off Switch Manual...

Страница 13: ...auger motor no longer receives power from the circuit board and the auger motor stops After a 6 minute delay If the ice level sensor is clear bin empty for more than 15 seconds the machine will start...

Страница 14: ...es to the water regulating valve then to the water cooled condenser and down the drain There is also an additional water circuit to an electric valve When the Touch Free system senses a container for...

Страница 15: ...rigerant depending upon the temperature of the evaporator warmer evaporators get more refrigerant and colder evaporators get less At the evaporator the refrigerant enters an area of relatively low pre...

Страница 16: ...scharge out this chute as long as the vane is turning It stops when the dispensing vane stops If the container is in front of the Touch Free sensor on the right side the inlet water valve will open an...

Страница 17: ...th sanitizer 4 The splash panel requires special attention to clean it Push and release the Splash Panel Cleaning switch located to the left of the water spout This disables the Touch Free sensors so...

Страница 18: ...grees F 8 Slowly pour the cleaning solution into the water reservoir until it is full Wait 15 minutes then switch the master switch to ON 9 As the ice maker begins to use water from the reservoir cont...

Страница 19: ...sensors from the grommets in the ice chute and wipe them clean 4 The bearing in the breaker should also be checked at least two times per year A Check the bearing by removing the ice chute cover unscr...

Страница 20: ...water treatment For more information on removal of these parts see REMOVAL AND REPLACEMENT 1 To remove the auger remove the front and top panels 2 Push bail clamp off of cover and remove cover 3 Unscr...

Страница 21: ...e cannot keep up with needs Check for jam up of ice in dispense chute Pull chute down and allow ice to fall out Return chute to its normal place If there is ice check that the bin vane rotates if not...

Страница 22: ...l sensor not shutting unit off when there is lack of water Will not dispense ice Vane turns ice is available but will not flow out of bin Check position of bin bottom It must have its slot over the ic...

Страница 23: ...ce Normal 6 minute off delay start To prevent short cycling the machine will not restart after any shut off excpet power to the board until 6 minutes have passed 5 Off Timer ON Unit cycling off Too mu...

Страница 24: ...reservoir 7 Remove mounting screws from reservoir bracket and remove reservoir from icemaker 8 Reverse to reassemble BIN CONTROLS Ice Level Sensors 1 Disconnect electrical power 2 Remove front panel...

Страница 25: ...he bearing Check for rust rough spots and damage a The bearing is pressed into the breaker to remove the bearing and replace it an arbor press is needed b Replace lower seals before installing new bea...

Страница 26: ...ad cap screws holding breaker to evaporator d Lift up remove breaker from evaporator e If the auger is stuck use a slide hammer type puller to pull on the auger at the threaded hole The size of that h...

Страница 27: ...or the snap ring 2 Replace the snap ring and pull the water seal down against it 3 The part of the water seal that rotates with the auger must also be replaced Remove the old part from the auger and c...

Страница 28: ...tor has been inspected fasten the evaporator to the gear motor be sure that the number of shims indicated on the gear case cover is in place between the gearcase cover and the drip pan gasket Torque t...

Страница 29: ...kely to be fine if the oil is If there is evidence of water in the oil rusty bearings and gears the oil having a creamy white appearance oil level too high carefully inspect the bearings and gears If...

Страница 30: ...ipment is required to locate small refrigerant leaks Usually a leak detector capable of detecting a Halogenated refrigerant or HFC 134A will work Check with the leak detector manufacturer if in doubt...

Страница 31: ...red This system has a critical charge it must be recharged with the correct amount of refrigerant as listed on the nameplate of the ice machine or performance will suffer Anytime the refrigeration sys...

Страница 32: ...itch off the vacuum pump 2 Place a drum of R 404A onto an electronic scale 3 Attach the charging hose to the drum 4 Open the valve on the drum and purge the charging hose 5 Zero out the scale 6 Shut t...

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