Scotsman MCM1462R Скачать руководство пользователя страница 30

REFRIGERATION SERVICE

General:

••

Scotsman recommends that any work on the
refrigeration system only be done when it is
certain that the system needs repair. 

••

Refrigerant should not be added except as a
way to determine the proper operation of the
product. If the system was low on refrigerant,
there is a leak, and it must be found and
repaired.

••

Although this system uses R-22, it should not
be wasted to the atmosphere, but reclaimed.

••

This system has a critical charge, it must be
recharged with the correct amount of refrigerant
as listed on the nameplate of the ice machine,
or performance will suffer.

••

Anytime the refrigeration system has been
opened, the dryer should be replaced.

••

When brazing the tubing connections to the hot
gas valve or thermostatic expansion valve, the
component must be protected by heat sink
material.

Specifically:

Recover, reclaim or recycle refrigerant. The
method chosen is up to the service company.
There are various mechanical devices that may be
used to recycle refrigerant at the field level,
however, Scotsman requires that any refrigerant
placed into a Scotsman ice machine meet ARI
spec 700. Reclaim programs are available thru
most refrigerant wholesalers. 

Use conservation minded service procedures: 

••

Refrain from checking refrigeration pressures
without reason. There are many ways to
determine the proper operation of a Scotsman
ice machine without using refrigerant gauges.
Visual inspection of the water system,
observation of the ice formation, amp draw,
voltage, and other techniques will lead to proper
diagnosis. Scotsman also recommends that, at
the time of initial start up, gauges not be used.

••

If gauges must be used, do not always check
the high side pressure. If the condenser is clean
and seems to be operating correctly, it most
likely is. The low side pressure is much more
important on an ice machine than is the high
side. 

••

If gauges must be used, use very short hoses.
Minimal refrigerant discharged into the hoses

equals minimal refrigerant discharged into the
air. 

••

If hi side pressure must be checked, use a
quick connect at the end of the discharge hose
to minimize the release of refrigerant, J/B
Industires part number A33000 works well. 

••

Scotsman’s schrader valve caps must be
tightened to 70 inch - pounds to insure that the
valves will not leak. 

••

If using recycled refrigerant, it must meet ARI
spec 700 or have been cleaned by a machine
capable of attaining ARI spec 700. 

If the refrigeration system must be serviced, the
quality of service must insure that there will not be
a repeat failure, as repeat failures will cause
refrigerant to be discharged into the air by the
failure or when the failure is corrected:

••

If there has been a compressor burn out, check
for acid in the oil. If acid is indicated, extra steps
must be taken to clean up the system. 

••

Never use refrigerant, such as R-11, to clean
up or flush out a refrigeration system. When
system clean-up is required, the use of suction
line filter-dryers and liquid line filter-dryers are
recommended.

••

Always replace the dryer when repairing a leak
or replacing a refrigeration component. 

••

Evacuate the system with a good vacuum
pump to 500 microns or less. If the triple
evacuation method is used, the vacuum should
be broken each time with dry nitrogen, not
refrigerant. Evacuation must be from both sides
of the system. 

••

Weigh in or measure in the nameplate charge.
Recharge into the receiver.

••

Check for leaks with a high quality, electronic
leak detector. Halide torches will not locate the
very small leaks. 

••

Scotsman’s schrader valve caps must be
tightened to 70 inch - pounds to insure that the
valves will not leak. 

If an ice machine is to be discarded and still
contains refrigerant, Scotsman recommends that
the refrigerant be recovered, reclaimed, or
recycled so that it is not discharged into the air.

MCM1462R

April, 1993

Page 30

Содержание MCM1462R

Страница 1: ...Installer Location Assembly 3 Stacking 4 For the Electrician 7 For the Plumber 8 Final Check List 9 Initial Start Up 10 Freeze Cycle Operation 12 Harvest Cycle Operation 13 Component Description 15 Cl...

Страница 2: ...Condenser power cord If stacking two units a stacking kit If using one unit a caster kit for the bin Model Number Dimensions without bin W x D x H Basic Electrical Refrigerant Type Minimum Circuit Amp...

Страница 3: ...postion instead lift it there Pushing a bin may damage the legs and leg mounts Level the bin in both the front to rear and side to side directions by adjusting the leg levelers 3 Inspect the bin top m...

Страница 4: ...p removed from the lower icemaker will no longer have any function Add a strip of gasket from the stacking kit to the top edge of the bottom ice machines evaporator compartment Install the panel retai...

Страница 5: ...ameter discharge line Both ends of each line have quick connect couplings the end without access valves goes to the icemaker Note The openings in the building ceiling or wall listed in the next step a...

Страница 6: ...NK OR CRIMP REFRIGERANT TUBING WHEN INSTALLING IT 3 Route the refrigerant lines through the roof opening Follow straight line routing whenever possible Any excess tubing MUST be retained within the bu...

Страница 7: ...ge line The 3 8 inch liquid line goes to the icemaker fitting marked liquid line Final Connections 3 Begin tightening the couplings together by hand then using two wrenches it is important that ONLY t...

Страница 8: ...r is designed to be powered from the ice machine There is a separate electrical junction box at the back of the ice maker for the remote condenser Wire the remote condenser to the ice maker in accorda...

Страница 9: ...s A good filter combined with a polyphosphate feeder gives about the best overall performance DRAIN Connections All drains are gravity type and must have a minimum of 1 4 inch fall per foot on horizon...

Страница 10: ...s the water supply line shut off valve installed and electrical wiring properly connected 9 Check all refrigerant lines and conduit lines to guard against vibration or rubbing and possible failure 10...

Страница 11: ...ockwise to start the timer The timer starts when the actuator arm on the microswitch drops off outer cam into cam slot See Front View of Timer 6 Move the ICE OFF WASH to the ICE position 7 Observe wat...

Страница 12: ...box Rotate screw head one eighth of a turn Clockwise Observe size of ice cubes in the next cube harvest and adjust in one eighth turn or less increments until correct ice cube size is achieved 11 Bin...

Страница 13: ...will complete the electrical circuit to the timer The timer then controls the remainder of the freezing cycle The timer will keep the icemaker operating in the freezing cycle for a selected length of...

Страница 14: ...g effect of the hot gas condensing in each evaporator plate and the water cascading over the ice cubes The released ice cubes drop into the ice storage bin below At the end of the harvest cycle the ti...

Страница 15: ...itch Assembly The function of the timer begins when activated by the cube size control The outer surface or large diameter lobe of the timer cam determines the timer cycle for finish freezing of the i...

Страница 16: ...will not allow the machine to fill the bin any closer to the ice machine than about 8 and it will not work if the distance to the bottom of the bin is greater than 8 feet Because it uses sound waves a...

Страница 17: ...lates Gravity flow returns the unfrozen excess portion of water to the sump reservoir for recirculation Hot Gas Solenoid Valve The hot gas solenoid valve functions only during the harvest cycle to div...

Страница 18: ...sition 11 Remove the cap and drain the cleaning solution from the sump Replace the drain cap 12 Rotate the shaft of the timer and switch assembly CLOCKWISE to the harvest position low part of the cam...

Страница 19: ...he cleaning solution and scub the scale off of the liner 4 After the scale has been removed rinse all of the surfaces inside the bin with clean potable water To sanitize the bin and ice machine Follow...

Страница 20: ...pressure safety Manual 400 Bin or Ice Level Control Maximum Full Height 8 from the base of the ice machine Maximum Storage Bin Interior Height 8 feet from the base of the ice machine Characteristics...

Страница 21: ...cube size control Rotating the shaft of the timer cam clockwise will allow putting the machine into either the freezing cycle or harvest cycle as required in the cleaning instructions To Adjust The T...

Страница 22: ...lve leaks through Replace inlet water valve See electrical adjustment See electrical adjustment Makes thick ice freezes up Water inlet valve restricted Clean or replace valve Low water pressure Check...

Страница 23: ...er stuck Replace timer Relay does not energize unit stuck in harvest Replace relay Long freeze cycle Water inlet valve leaks through Replace inlet water valve Water temperature too high Advise user Cu...

Страница 24: ...h in nameplate charge Hot gas valve leaks thru At the end of the freeze cycle there should be frost on the evaporator end of the hot gas tubes if not replace the hot gas valve Liquid and discharge lin...

Страница 25: ...power go to D D Disconnect electrical power and test ice machine circuit by attaching a jumper wire between bin thermostat posts on circuit board part no 12 1912 01 the circuit board with the timer on...

Страница 26: ...ent for the left water distributor tube and notch also that the distributor manifold connections at the top center of each evaporator plate is snug against the top of the plate Cube Size Control To re...

Страница 27: ...machine 2 Loosen and remove outlet water line from the inlet water solenoid valve assembly 3 Remove screws and pull the water solenoid valve out to gain access 4 Pull electrical cord from solenoid coi...

Страница 28: ...an ice machine than is the high side If gauges must be used use very short hoses Minimal refrigerant discharged into the hoses equals minimal refrigerant discharged into the air If hi side pressure m...

Страница 29: ...his valve be certain that the valve is the cause of the problem 2 Remove the front panel 3 Discharge and recover the refrigerant 4 Unplug the coil of the valve 5 With the refrigeration system open uns...

Страница 30: ...important on an ice machine than is the high side If gauges must be used use very short hoses Minimal refrigerant discharged into the hoses equals minimal refrigerant discharged into the air If hi sid...

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