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OPERATION: Refrigeration

Beginning at the compressor, the refrigerant is
compressed into a high temperature gas.  The
discharge line directs this gas to the condenser.
At the condenser (air or water cooled) the gas is
cooled by either air or water and it then condenses
into a liquid.  This high pressure liquid then goes
through the liquid line to the expansion valve.  
The thermostatic expansion valve meters liquid
refrigerant into the evaporator, the volume of liquid
refrigerant depending upon the temperature of the
evaporator; warmer evaporators get more
refrigerant and colder evaporators get less.

At the evaporator, the refrigerant enters an area of
relatively low pressure, where it can easily "boil
off" or evaporate.  As it evaporates, it absorbs heat
from the evaporator and whatever is in contact
with it (such as the water inside it).  After the
evaporator, the refrigerant, now a low pressure
vapor, goes through the suction line back to
compressor, where the cycle is repeated.

AIR COOLED

CONDENSER

DISCHARGE

LINE

FAN MOTOR

LIQUID LINE

COMPRESSOR

THERMOSTATIC

EXPANSION

VALVE

SUCTION LINE

REFRIGERATION SYSTEM SCHEMATIC

EVAPORATOR

FME1500

June 1994

Page 14

Содержание FME1500

Страница 1: ...LLER Final Check List 7 START UP 8 COMPONENT DESCRIPTION 9 ELECTRICAL SEQUENCE 12 OPERATION 13 CLEANING 15 MAINTENANCE Auger 17 SERVICE DIAGNOSIS Condition No Ice Being Produced 18 SERVICE DIAGNOSIS C...

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Страница 3: ...ability and function Install one that filters out suspended solids to a dimension of 5 microns or smaller The finer the filter the better but finer filters will clog sooner than course ones It may be...

Страница 4: ...es in the bottom of the bin Turn the leg levelers all the way in preparation for leveling later Return the bin to the upright position remove paper covering the bin gasket Install bin top if required...

Страница 5: ...e back of the cabinet the drain line is of the gravity type and 1 4 inch per foot fall is an acceptable pitch for the drain tubing There should be a vent at the highest point of the drain line and the...

Страница 6: ...ires a solid chassis to earth ground wire The ice maker should be connected to its own electrical circuit so it would be individually fused Voltage variation must remain within design limitations even...

Страница 7: ...been made and checked for leaks 4 Has the machine and bin been leveled 5 Is there a minimum of 6 clearance at the rear left and right of the machine for proper service access and air circulation 6 Is...

Страница 8: ...ed models the water regulating valve will open and warm water will be discharged into the drain 5 The unit should soon be making ice if desired the low side pressure can be checked it should be betwee...

Страница 9: ...out of Will shut the machine off it there is none Ice Discharge Chute Directs the ice made by the evaporator into the storage bin Ice Level Sensor An electronic eye it senses the presence of ice in th...

Страница 10: ...e delay to clear the evaporator of ice when the unit turns off and for the compressor Transformer Supplies low voltage to the circuit board Low Pressure Control Cut Out A manual reset control to shut...

Страница 11: ...wo seal faces meet Ice Sweep A plastic cap with fingers It revolves with the auger to sweep the ice into the ice chute Breaker Where the ice is compressed and much of the extra water is squeezed out o...

Страница 12: ...bin empty light goes out and the machine shuts down Shut Down consists of The compressor relay opens The compressor contactor opens The compressor stops The auger motor is run by the circuit board fo...

Страница 13: ...ater circuit for the cooling water it enters the fitting at the rear goes to the water regulating valve then to the water cooled condenser and then down the drain WATER SCHEMATIC RESERVOIR STRAINER DR...

Страница 14: ...depending upon the temperature of the evaporator warmer evaporators get more refrigerant and colder evaporators get less At the evaporator the refrigerant enters an area of relatively low pressure whe...

Страница 15: ...cleaning solution into the water reservoir until it is full Wait 15 minutes then switch the master switch to ON 9 As the ice maker begins to use water from the reservoir continue to add more cleaning...

Страница 16: ...ld also be checked at least two times per year Check the bearing by removing the ice chute cover unscrewing the ice sweep removing the water shed unscrewing the breaker cover unscrewing the auger stud...

Страница 17: ...p 4 Remove ice chute from evaporator 5 Remove 4 allen head screws holding breaker to evaporator 6 Pull up on breaker to remove auger Allow the auger to dry the stainless steel of the auger and evapora...

Страница 18: ...k for a Thermostatic Expansion Valve that does not open if defective replace it Replace the drier evacuate and weigh in the nameplate charge E Check the high pressure cut out if closed go to F if open...

Страница 19: ...full light on the tester should be ON if not replace the circuit board If the bin full light on the tester is ON move the tester switch to bin empty the light on the tester should go OFF and the bin...

Страница 20: ...is open replace the contactor 3 Check the auger drive motor centrifugal switch If when the drive motor is running contact 4 black wire removed has no power and all of the above switches have been che...

Страница 21: ...ce the water seal if found to be leaking 3 Check the low side pressure normal is about 30 32 psig If low assume a refrigerant leak locate repair and recharge If no leak the TXV may be restricted defec...

Страница 22: ...r from icemaker 8 Reverse to reassemble BIN CONTROLS Ice Level Sensors 1 Disconnect electrical power 2 Remove front panel 3 Remove control box cover 4 Locate ice chute at the base of the chute in fron...

Страница 23: ...earing Check for rust rough spots and damage a The bearing is pressed into the breaker to remove the bearing and replace it an arbor press is needed b Replace lower seals before installing new bearing...

Страница 24: ...ing breaker to evaporator d Lift up and remove breaker from evaporator e If the auger is stuck use a slide hammer type puller to pull on the auger at the threaded hole The size of that hole is 5 8 18...

Страница 25: ...and pull the water seal down against it 3 The part of the water seal that rotates with the auger must also be replaced Remove the old part from the auger and clean the mounting area 4 Place a small be...

Страница 26: ...ntil dehydrated then weigh in the nameplate charge Check for leaks 8 Install auger breaker breaker bearing assembly and ice discharge chute in reverse order of disassembly See To Reassemble Evaporator...

Страница 27: ...f there is evidence of water in the oil rusty bearings and gears the oil having a creamy white appearance oil level too high carefully inspect the bearings and gears If in doubt about the condition of...

Страница 28: ...manufacturer if in doubt As with any other refrigerant do NOT mix HP62 with pressurized air when leak testing Pressure Temperature Chart for HP62 VAPOR VAPOR TEMP PRESSURE TEMP PRESSURE DEG F PSIG DEG...

Страница 29: ...epaired This system has a critical charge it must be recharged with the correct amount of refrigerant as listed on the nameplate of the ice machine or performance will suffer Anytime the refrigeration...

Страница 30: ...rom the circuit board 2 Plug photo trans and LED connectors from the tester into the circuit board a Move the bin full switch on the tester to Full The light on the tester should be ON If the light on...

Страница 31: ...t replace the circuit board b Move the water switch on the tester to the Water position The No Water light on the board should go OFF If not replace the circuit board If the light does go off replace...

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