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Installation:

Water

The water supply for this ice machine has been in
contact with many materials since it fell from the
sky as rain. All rain is slightly acidic, and tends to
dissolve the materials it comes in contact with.
During water’s journey to the ice machine, it has
flowed over and through the ground, been picked
up by a municipal or private pump, forced through
a series of pipes of differing construction and may
have been treated by the municipality providing the
water.

The water supplied to this ice machine will then
contain a variety of substances that will likely show
up as solids during the ice making process. These
solids are similar to those found when water is
boiled out of a saucepan. Only the water boils
away, and the minerals that were in the water
solidify in the pan. During ice making the water is
frozen into ice, and many of the minerals stay
behind in the ice machine water system. After time
the minerals will have to be dissolved by ice
machine cleaner, then flushed away during the
cleaning process.

An ice machine is a food manufacturing plant; it
takes a raw material, in this case water, and
transforms it into a food product, ice. The purity of
the water is very important in obtaining pure ice
and in maximizing product life.

The water to the ice machine should be filtered.
Water filters vary greatly in ability and function.
Install one that filters out suspended solids. The
finer the filter the better, but finer filters may
plug-up sooner than course ones. It may be
necessary to add a course filter ahead of the fine
filter to prolong filter life.

Have the water tested. Either acidic water or
alkaline water will cause corrosion. Dissolved
solids cannot be filtered out. Check with a water
treatment specialist regarding testing, treatment
and filters.

Note: Deionized water is not recommended due
to its potential corrosive nature and any
damage caused by DI water will not be covered
by the warranty.

This ice machine may be installed in the open or
under a counter. No clearance is required at the
sides or top beyond what’s needed to place the
cabinet into position. Air cooled models blow air in
and out through the grills at the front. Space is
required for utility connections at the back.

The ice machine is not designed for outdoor
use. It must be installed indoors, in a controlled
environment. The air and water temperatures
must not exceed rated limits.

Electrical power is supplied through a cord
connected to the unit. All local codes must be
followed.

Pre-installation:

1. Inspect the place where the ice machine is to be
installed. Check for:

·

space for the cabinet

·

water supply,

·

drain availability

·

and electrical power supply.

No extension cords are allowed. The building drain
inlet must be lower than the drain outlet(s) at the
back of the ice machine. The water supply must
have a hand shut off valve accessible when the
unit is installed.

2. Determine the method of installation, is the
machine to be installed under the counter? Is the
drain in the floor under the machine? Is the water
inlet accessible from the top?

AFE424

April 2010

Page 4

Содержание AFE424

Страница 1: ...012 Page 1 Table of Contents Specifications Page 2 For The Installer Environmental Limitations Page 3 Installation Page 4 Installation Page 5 Installation Page 6 Removal of the Cabinet Page 7 Component Location Page 8 Electrical Sequence Page 9 Initial Start Up Page 10 Maintenance and Cleaning Page 11 Maintenance and Cleaning Page 12 Maintenance and Sanitation Page 13 Water Schematic Page 14 Refri...

Страница 2: ...ical Ice Type Condenser Type Typical Amps Maximum Fuse Refrigerant Charge R 134a AFE424A 1 33 x 241 4 x 24 115 60 1 Flake Air 9 15 15 oz AFE424W 1 same same same same same same 9 oz AFE424A 6 33 x 241 4 x 24 230 50 1 Flake Air 9 15 15 oz A scoop and legs 6 are included SERIAL NUMBER PLATE The nameplate is located on the back panel A serial number plate is located behind the right grill in front of...

Страница 3: ...of UL NSF and CUL Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way including the use of any part and or other components not specifically approved by Scotsman Scotsman reserves the right to make design changes and or improvements at any time Specifications and design are subject to change without notice Airflow on a...

Страница 4: ...t finer filters may plug up sooner than course ones It may be necessary to add a course filter ahead of the fine filter to prolong filter life Have the water tested Either acidic water or alkaline water will cause corrosion Dissolved solids cannot be filtered out Check with a water treatment specialist regarding testing treatment and filters Note Deionized water is not recommended due to its poten...

Страница 5: ... Drain tube material must be rigid and meet local code Traps in the bin drain line without vents ahead of them will cause poor draining The bin drain must be vented if there is a long horizontal run 5 or more All drains are gravity and must have a minimum fall of 1 4 per foot of horizontal run Maintain the air gap required by local code between the end of the drain tubes and the building drain rec...

Страница 6: ... ice maker cabinet in a room where ambient temperatures are within the minimum and maximum temperatures specified 2 Has the water supply been connected 3 Is the water pressure adequate 4 Have the water connections been checked for water leaks 5 Have the drain connections been made 6 Have the drain connections been checked for leaks 7 Is the cabinet level 8 Is the ice machine plugged into an electr...

Страница 7: ...until it can be lifted up Caution the door may be free to come out the back of the hood when removed from the cabinet base 4 To remove the cabinet base the hood must be removed first 5 Remove 4 screws and the two grills at the front of the base 6 In the area exposed when the grills are removed are two knobs similar to those removed in step 2 Unscrew and remove the two knobs 7 Locate bin drain Loos...

Страница 8: ... Pressure Cut Out The pressure switch is designed to open and shut off the machine should the high side refrigeration pressure become too high usually as a result of not enough water through the water cooled condenser or a fan motor failure Air cooled is an automatic reset water cooled is a manual reset On Off switch This toggle switch shuts off the machine It is not a complete disconnect Bin Ther...

Страница 9: ...esigned to open should the water pressure to the machine drop too low The next control is the Bin Thermostat It is closed when there is no ice on the portion of the control inside the thermostat bracket It is open when there is ice on the portion of the control inside the thermostat bracket Closing of the bin thermostat begins the process of making ice because the line side power now goes to the c...

Страница 10: ...20 minutes Then pour clean water into the bin to melt the ice This will flush out most manufacturing or shipping materials that may have strayed into the water ice making system 7 Check the operation of the bin thermostat by placing ice over the sensing tube A properly operating bin thermostat will open when ice covers the sensing tube When the bin thermostat opens the compressor will stop but the...

Страница 11: ... cold water or if torn or so dirty it can t be cleaned replace with a new filter 5 Return the filter to its installed position 6 Replace the bracket removed in step 2 7 Replace the grill Do not operate the unit without the filter in place Note If the unit has been operated without the filter in place the fins of the condenser will become fouled with dirt and must be cleaned Scotsman recommends tha...

Страница 12: ...e float 18 Operate the unit for 15 more minutes then switch it off 19 Pour clean water into the bin to melt any ice produced during cleaning Sanitize Water System 1 Use a locally approved sanitizer or mix a sanitizing solution of 1 ounce of household bleach to 2 gallons of warm 95o F 115o F water 2 Disconnect drain hose from bin 3 Lift up on front of bin and rotate bin off of chassis 4 Remove cove...

Страница 13: ...of household bleach to 2 gallons of water 2 Using clean rubber gloves and a clean cloth wipe all interior surfaces of ice storage bin hood and door with sanitizing solution Be sure and wipe the joint between the hood and bin with the sanitizing solution Use a clean brush to thoroughly swab all interior surfaces with the sanitizing solution 3 Reassemble and allow to air dry Stainless Steel Componen...

Страница 14: ...e evaporator In the evaporator the water chills into ice crystals and is pushed up the evaporator by the auger At the top of the evaporator the ice is pressed against a restriction called a breaker and some of the water is squeezed out of the crystalline ice The flaked ice then flows through the chute into the bin AFE424 April 2010 Page 14 WATER SCHEMATIC WATER SAFETY SWITCH BIN DRAIN EVAPORATOR R...

Страница 15: ...ic expansion valve the liquid refrigerant passes from a high pressure zone to one of relatively low pressure and in the low pressure zone it evaporates The low pressure zone where the refrigerant evaporates is the evaporator When the refrigerant evaporates it absorbs heat from the metal parts of the evaporator and the water inside it From the evaporator the refrigerant flows back to the compressor...

Страница 16: ...d If open with no ice on it turn thermostat knob CCW if this does not close the thermostat replace it If the thermostat is closed and the unit will not start go to E E Check the water pressure to the unit The machine will not run if there is not enough water pressure Restore adjust water supply If the unit will not start with good water pressure go to F F Check that the Auger Delay contacts 3 2 ar...

Страница 17: ...eplace those items found defective STATUS MAKES ICE BUT ALSO MAKES EXCESSIVE NOISE A Check if the unit has been cleaned recently it will make extra noise if minerals have stained the auger and or evaporator Clean it if in doubt B Check the coupling by greasing it C Check the bearings for wear D Check the evaporator for wear There are vertical ice guide marks machined into the evaporator s interior...

Страница 18: ... 260 PSIG AC Typical Compressor Amp Draw Compressor amps should be about 6 7 Superheat 6 8o F Air Cooled Fan Motor 16 watt rating 1500 RPM CW Water Cooled Fan Motor 5 watt rating 1500 RPM CW Gearmotor 1 10 H P shaded pole motor 11 RPM output shaft speed Gearmotor amps will be about 2 8 3 2 Bin Thermostat 45o F cut in 35o F cut out minimum 61o F cut in 51o F cut out maximum Water Pressure Switch 10...

Страница 19: ...wo screws holding the control to the control box 5 Lift the control out of the control box and pull the two wires off the controls posts 6 Follow the capillary tube of the bin thermostat and remove it from the grommet in the back of the control box 7 Pull the end of the bin thermostat from the tube holder 8 Pull the capillary back through the grommet in the evaporator bracket until free Remove the...

Страница 20: ...vaporator and reservoir cover plate 3 Unscrew the bolts holding the gearmotor mounting plate to the ice machine chassis 4 Use a 1 2 box wrench to unscrew the three cap screws holding the evaporator to the gearmotor 5 Remove the motor and centrifugal switch electrical leads from their connections 6 Raise the evaporator assembly up enough that the output shaft clears the freezer adaptor 7 Remove the...

Страница 21: ...and remove two permagum plugs on back of evaporator 6 Remove two phillips screws from the back side of the evaporator 7 Obtain a 1 1 2 pipe thread tee 8 Remove the sealing cap 9 Install the Tee it will screw onto the breaker which has 1 1 2 NPT threads 10 Pull up on the Tee or insert a bar thru the Tee and pull up on it to remove the auger and top bearing retainer When the auger is free the bolt h...

Страница 22: ...he evaporator It must go in straight and must not be pushed in beyond 1 4 past the bottom of the evaporator 6 Install a new bottom bearing push it into the evaporator under the new water seal It must be pushed in straight but do not push it in past 1 8 from the bottom of the evaporator tube 7 Mount the adaptor stand to the bottom of the evaporator Hand tighten the three cap screws until the stand ...

Страница 23: ...p screws into gearcase cover and torque at 80 90 inch pounds 4 Bench test the gearmotor assembly Test for noise amp draw must not be in excess of ice maker nameplate for gearmotor and oil leaks Return the gearmotor assembly to the unit Be certain all mounting surfaces are clean and reassemble to the gearmotor mounting plate Then bolt back onto ice machine chassis AFE424 April 2010 Page 23 GEARMOTO...

Страница 24: ...n line tubes to the evaporator at the joints to the left of the evaporator 11 Raise the evaporator assembly up enough that the output shaft clears the freezer adaptor and remove the evaporator from the ice machine 12 After the evaporator has been removed from the ice machine the auger and bearings may be removed The fasteners auger and breaker cover should be saved for use in the new evaporator Ne...

Страница 25: ...d be broken each time with dry nitrogen not refrigerant Evacuation must be from both sides of the system Weigh in or measure in the nameplate charge Recharge into the high side Check for leaks with a high quality electronic leak detector Halide torches will not locate the very small leaks If an ice machine is to be discarded and still contains refrigerant Scotsman recommends that the refrigerant b...

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