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VarioProtect XXL-W-2 TC | Version 1.01 | EN

Product characteristic and setting options

7.4 Setting the shade control

The shade ranges (from DIN4 to DIN8, or from DIN9 to 
DIN13) are selected with the shade knob on the inside of 
the helmet (Fig. 4).

Thanks the welding filters, the eyes and face of the wel-
der are completely protected against UV and IR radiation 
during the welding work, even if the cassette does not 
darken. The UV/IR protection is always up to DIN 16, so 
the user is always protected against UV/IR radiation du-
ring welding.

Before welding, set the shading level according to the 
welding method and welding current in accordance with 
the colour table (Fig. 8).

If the darkening is too strong or too slow, adjust the knob 
slightly until the weld spot can be seen.

7.5 Power supply, test button 

The power supply for the welding helmet is provided by a 
battery. 

By pressing the Test button, the charge level of the lit-
hium battery and the function of the filter can be chec-
ked.

Fig. 5: Battery test

During normal operation of the filter, after pressing the 
Test button, the battery indicator lights up red and the fil-
ter darkens.

If the battery indicator does not lightening or light is very 
weak, the battery must be replaced (battery type 
CR2450, lithium battery). 

If the battery indicator lights up and the filter does not 
darken, the filter is defective and must be replaced. 

7.6 Headband adjustment options 

Fig. 6: Headband adjustment

1. Upper headband W (Fig. 6) - Adjustment in the direc-

tion of the arrow further or narrower to adjust the hel-
met to a suitable position. 

2. Side bands Z - Adjustment option symmetrically 

further or narrower in the direction of the arrow on 
both sides to adjust the distance of the user's eyes to 
the filter lens.  To adjust, loosen the knobs on both si-
des of the helmet, move the helmet symmetrically to 
the appropriate position and retighten the knobs.

3. Rear headband Y - Adjustment with knob further or 

narrower to adjust the fit of the helmet looser or fir-
mer.. 

4. Tilt angle X -  4 adjustment options to adjust the height 

of the user's eyes to the filter lens and the angle of the 
helmet to the user's face. To adjust, loosen the knobs 
on the outside of the helmet, move the helmet to the 
appropriate position and retighten the knobs.

Due to the adjustment of the headband results in a maxi-
mum comfort.

This model is equipped with a folding mechanism (up and 
down). When the welder turns the helmet towards the top of 
the head, the headband mechanism makes the helmet's cen-
tre of gravity a little lower and coincides with the centre of 
gravity of the welder's head. 
The design of the welding helmet provides for less fatigue on 
the head and neck of the welder, and thus for a more comfor-
table feeling while working.

If the headgear has been unevenly adjusted, and the di-
stance from the eyes to the filter lens is uneven, reset the 
headgear to reduce the distance to the filter. 

ATTENTION!

Before starting welding, it is important that the opera-
ting mode switch is set to a protection level for wel-
ding again.

ATTENTION!

If the welding helmet is used for a long time with the
wrong shading level, the eyes may be injured!

W

Z

Z

X

Y

Содержание VarioProtect XXL-W-2 TC

Страница 1: ...VarioProtect XXL W 2 TC Operating Instuction VarioProtect XXL W 2 TC VARIOPROTECT Automatic Welding Helmet ...

Страница 2: ...e 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Safety regulations 4 3 Indended Use 5 3 1 Improper use 5 4 Technical Data 5 5 Description 6 5 1 Wear parts 6 6 Transport packaging storage 6 6 1 Transport 6 6 2 Packaging 6 6 3 Storage 6 7 Product characteristic and setting options 7 7 1 Selection of delay time 7 7 2 Setting the sensitivity 7 7 3 Setting the operating mode 7...

Страница 3: ...de We are always interested in valuable experience and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised while taking applicable standards and rules the state of the art technology and our long term knowledge and experiences...

Страница 4: ...peratures between 20 C and 70 C Protect the viewing window from liquid and dirt Clean the viewing window regularly and do not use strong cleaning agents Keep the sensors and solar panel clean Use a clean lint free cloth for cleaning Replace the sensors if they are damaged Replace the protective lens regularly or if they are scratched or damaged Set the correct protection level before using the hel...

Страница 5: ...lting damage to persons or objects and invalidates the war ranty claim 3 1 Improper use Foreseeable improper use Do not use the welding helmet for welding if the protection level is not suitable Do not use the welding helmet for welding in grin ding mode Do not use the welding helmet for sun protection Do not use the welding helmet as a safety helmet for flying parts 4 Technical Data WARNING Dange...

Страница 6: ...r or dealer 6 2 Packaging All used packaging materials and packaging aids are re cyclable and should be taken to a materials recycling de pot to be disposed of The delivery packaging is made of cardboard so please dispose carefully by having it chopped up and given to the recycling collection The film is made of polyethylene PE and the cushioned parts of polystyrene PS Deliver these substances to ...

Страница 7: ...d using the DELAY control on the inside of the helmet The switch over time can be different depending on the welding process and sensitivity setting even if the switch for the delay time is in the same position If the filter flas hes when welding under low current conditions set the delay time to the Long position this may solve the pro blem Fig 2 Selection of delay time 7 2 Setting the sensitivit...

Страница 8: ...he direc tion of the arrow further or narrower to adjust the hel met to a suitable position 2 Side bands Z Adjustment option symmetrically further or narrower in the direction of the arrow on both sides to adjust the distance of the user s eyes to the filter lens To adjust loosen the knobs on both si des of the helmet move the helmet symmetrically to the appropriate position and retighten the knob...

Страница 9: ...ttered light class 1 Homogeneity class 1 Angle dependency class 1 Magnifying lens The filter cassette can be equipped with a magnifying lens if necessary Fig 7 Magnifying lens 10 Common problems and solutions Irregular darkening The headband may be adjusted unevenly on both sides of the helmet asymmetrical distances between eyes and viewing window Re adjust the headband and the distance to the vie...

Страница 10: ...sification for the eye protection The welding head unit and the outer lens are marked with identification letters indicating the protection class against impact energy flying parts Protective helmet SWM 175 B CE 175 Standard B Medium impact energy shelling 120 m s Outer lens Safety lens SWM B CE B Medium impact energy shelling 120 m s Inner lens SWM F CE F Low impact energy 45 m s SWM Identificati...

Страница 11: ...te from the frame 2 Insert the new filter cassette into the frame and en gage the lock Make sure that the filter cassette is cor rectly inserted in the frame 13 3 Battery change Push the battery carrier out of the battery holder with the battery facing down Fig 10 Remove the battery Remove the battery from the battery carrier and insert the new battery into the battery carrier with the side upward...

Страница 12: ...ollowing basic information for requests or orders of spare parts Type of device Item No Position No Year of construction Quantity Required mode of dispatch mail freight sea air express Address of dispatch Spare part orders which do not include the above indica tions may not be taken into consideration If the indica tions regarding the mode of dispatch are missing the product is dispatched at the d...

Страница 13: ... The following drawings should help you to identify necessary spare parts in case of service If necessary send a copy of the parts drawing with the marked components to your dealer Spare parts drawing 1 Fig 11 Spare parts drawing 1 Spare parts drawing 2 Fig 12 Spare parts drawing 2 ...

Страница 14: ...rsonal protection Equipment for eye and face protection during welding and allied processes DIN EN 379 2003 A1 2009 Personal eye protection Automatic welding filters DIN EN 61000 6 1 2007 Electromagnetic compatibility EMC Part 6 1 Generic standards Immunity for residential commercial and light industrial environments DIN EN 61000 6 3 2007 A1 2011 Electromagnetic compatibility EMC Part 6 3 Generic ...

Страница 15: ...Notes VarioProtect XXL W 2 TC Version 1 01 EN 15 17 Notes ...

Страница 16: ...www schweißkraft de ...

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