background image

14

Electrode Inverter | Version 1.09

Operation

With the EASY-STICK 121, EASY-STICK 141 and 
EASY-STICK 161 welding units, welding with all com-
mon rod electrodes is possible. The device has the auto-
matic functions "

Hot Start

", "

Anti-Stick

" and "

Arc 

Force

".  The 

Hot-Start

 function provides stable ignition 

of the arc and the 

Anti-Stick

 function prevents the 

electrode from sticking. These functions are automati-
cally activated and deactivated. The 

Arc-Force

 control 

adjusts the dynamics to the welding process and can be 
controlled.

11.1Operating conditions

Working altitude: </= 1000 m above sea level

Operating temperature: -10°C to +40°C

Humidity: < 90% (20°C)

Substrate: solid, level (max inclination angle 15°).

Protect the unit from rain and direct sunlight.

Environment free of dust, chemicals (acids, corrosive 
substances).

Ensure adequate ventilation. Minimum distance of the 
device to the wall: 30 cm.

11.2Electrical connection

Check that the voltage indicated on the type plate corre-
sponds to the nominal voltage of your voltage mains. 
The device may only be used at a connection with a 1-
phase voltage of 230 V (+/-10%), which has been instal-
led by an authorised specialist. The required power 
consumption must be available and the mains socket 
must be properly grounded. The fusing of the supply li-
nes to the mains socket must comply with the regulati-
ons.

For some applications, extension cords must be used to 
reach the workplace. To ensure full performance of the 
unit, the required conductor cross-sections must be ob-
served depending on the cable length. 

If necessary, a qualified electrician must ensure that the 
electrical installation is carried out in such a way as to 
ensure the correct operation of the welding machine.

11.3Welding with rod electrode (MMA)

Important!

 Before welding, read the instructions of the 

electrode manufacturer on the electrode packaging.

 They contain the following information: 

-  Recommended welding current, 

-  Ground Polarity; Connect to ¨+¨ or ¨-¨ Connection, 

-  Welding current type: direct current, alternating 

current.

 

Fig. 10: Connection for arc welding

The cable provided is for connecting the welding material 
to the device (Fig. 12, DCEP - right: MMA welding). The 
welding material must be clean at the connection with 
the earth terminal in order to achieve good contact. The 
earth terminal must always be connected directly to the 
workpiece and to the ¨-¨ connection on the device side - 
according to the instructions of the electrode manufactu-
rer. The electrode holder - cable must be connected to 
the ¨+¨ connection - according to the instructions of the 
electrode manufacturer. 

WARNING!
Danger due to incorrect storage 
and incorrect use of inert gas 
cylinders!    

-  Protect gas cylinders from excessive heat, mecha-

nical shock, physical damage, slag, open flames, 
sparks and electric arcs.

-  Never let the welding electrode or earthing clamp 

touch the gas cylinder, do not lay any cables over 
the cylinder.

APPLICATION INSTRUCTIONS:

-  Switch off the motor if the welding machine is not 

used to save energy.

-  Connect the protective conductor directly to the ma-

chine.

-  If the mains switch switches off in a protective man-

ner due to a fault. Do not restart until the problem is 
solved. Otherwise the problem area will be extended.

ATTENTION!  

OVERLOAD!

If you use the  EASY-STICK 161 welding machine, 
welding may only be carried out with currents of up to 
140 A. Electrode welding with higher currents leads 
to overload and to fuse tripping. 

Содержание EASY-STICK 121

Страница 1: ...Operating Instructions EASY STICK 121 Electrode Inverter EASY STICK 141 EASY STICK 161 EASY STICK 121 ...

Страница 2: ...2 Personal protective equipment 4 2 3 General safety regulations 4 2 4 Safety labels on device 4 3 Intended Use 5 4 Transport packaging storage 5 4 1 Delivery and Transport 5 4 2 Packaging 5 4 3 Storage 5 4 4 Installation requirements 5 5 Technical Data 6 5 1 Table 6 5 2 Type plate 6 6 Operating principle 7 6 1 Principle of electrode welding 7 7 Description of the operating elements 8 7 1 Represen...

Страница 3: ...ce and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summarised while taking applicable standards and rules the state of the art technology and our long term knowledge and experiences into consideration In the following cases the m...

Страница 4: ...injury and damage to property They must be replaced immediately If the safety mar kings are not visible and understandable at first glance the device must be taken out of operation until new safety labels have been applied CAUTION This combination of symbol and signal words indi cates a possibly dangerous situation which may lead to minor or light injuries if they are not avoided ATTENTION This co...

Страница 5: ...nverter must be installed in closed dry and well ventilated rooms with room temperatures bet ween 15 and 35 degrees Do not expose it to moisture or intense sunlight 4 4 Installation requirements The device has been designed for use in covered rooms and outdoors and must be installed in a dry environment The environment in which the electrode inverter is used should be below 40 C and the humidity s...

Страница 6: ...al power kVA 6 4 8 4 8 4 Norm Marking EN 60974 1 2012 EN 60974 10 2014 CE Degree of protection IP21S IP21S IP21S Insulation class H H H EMC class A A A Fuse slow blow A 16 16 16 Required generator output 6 4kVA 8 4 kVA 8 4 kVA Mains plug A 16 16 16 No load voltage V 77 9 77 4 69 9 Operating temperature C 10 40 10 40 10 40 Weldable electrode Ø mm 1 6 3 2 1 6 3 2 1 6 3 2 Electrode setting range A 10...

Страница 7: ...l equipment even under water In electrode welding the arc length is determined by hand The distance between the electro des determines the arc length Welding is mainly carried out under direct current e g rutile electrodes are easy to weld under minus pole direct current basic electrodes under plus pole direct current The electrode is an arc carrier and also an additional material It consists of a...

Страница 8: ...protection is activated The welding cur rent is switched off until the system detects that the overload has been significantly reduced The alarm dis play then goes out Welding current adjustment knob 5 The desired welding current can be set steplessly with the welding current adjustment knob 5 Fig 5 Control panel EASY STICK 161 7 2 Scope of delivery EASY STICK 121 Electrode Inverter 3 m welding ca...

Страница 9: ... and good weld bead ARC series of welding machines is widely used in Petro leum chemical mechanical shipbuilding architecture boiler pressure container military industry and Main tenance work etc 8 1 Duty cycle and thermal protection The X axis stands for Duty Cycle which is defined as the portion of the time a welding machine can weld conti nuously with it s rated output current within a certain ...

Страница 10: ...e ability must be checked Safety device Power line Signal transmission line and Date transmission line Date processing equipment and telecommunica tion equipment Inspection and calibration device The effective measures avoid the problem of EMC a Power source Even though the power source connection meet rules we still need to take additional measure to remove the electromagnetic interference eg Use...

Страница 11: ...o fatal injuries The wire the drive roller the wire feed housing and all metal parts touching the welding wire are live Never touch simultaneously live heated parts of electrode holders which are connected to two wel ding devices The voltage between the parts can be the total of the open circuit voltage DANGER OF EXPLOSION Do not weld in rooms where there is a risk of fire or explosion Special reg...

Страница 12: ...stimate the risks while using the electrode inverter and expose themselves and others to the danger of severe or let hal injuries Have all works only performed by qualified persons Keep insufficiently qualified persons out of the wor king area Keep not required staff out of the working area DANGER ELECTRICAL VOLTAGE Always switch on the machine only after all cables have been connected correctly E...

Страница 13: ...n or in small spaces Always wear safety glasses with side shields when you are in a welding zone WARNING Danger from the arc Ensure that persons standing nearby have sufficient protection against the arc and wear protective gog gles Prevent uninvolved persons from looking into the arc WARNING Danger from rotating parts Moving or rotating parts can damage their bodies or other people Never touch mo...

Страница 14: ...trical installation is carried out in such a way as to ensure the correct operation of the welding machine 11 3Welding with rod electrode MMA Important Before welding read the instructions of the electrode manufacturer on the electrode packaging They contain the following information Recommended welding current Ground Polarity Connect to or Connection Welding current type direct current alternatin...

Страница 15: ...os 4 lights up and the unit switches off Overheating can occur when welding at high currents for a long time Leave the unit switched on to allow it to cool down while the fan is running 11 4Selection of the electrode size and welding current MMA 12 Troubleshooting The EASY STICK seriess welding devices are te sted for faultless function and correctly calibrated before being shipped from the factor...

Страница 16: ...Use the correct welding technique or seek assi stance for the correct technique 5 Lack of penetration Insufficient heat input Increase the amperage or choose a larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the ma terial is not too thick Seek assistance for the...

Страница 17: ...urrent yellow light thermal protection permanently on E16 Overload of the wire feeder E17 Overload wire feed slide E18 Wire feeder cover opened E19 Input voltage error Switch E20 Key error on the operating panel after the machine was switched on yellow light thermal protection permanently on E21 Other error on the control panel when the machine was switched on yellow light thermal protection perma...

Страница 18: ...arts or contact customer service Check every three months Check display check whether set values and dis played values correspond Replace defective parts or contact customer service Check yearly Measure the insulation impedance between the main circuit the printed circuit board and the hous ing If it is less than 1 MΩ the insulation is damaged and must be replaced or re insulated Contact customer ...

Страница 19: ...ent and health are endangered by incorrect disposal Material recycling helps to reduce the consumption of raw materi als For more information about recycling this product contact your local community municipal waste manage ment company or the store where you purchased the product 15 Spare parts 15 1Spare parts orders Spare parts are available from authorised retailers or di rectly from the manufac...

Страница 20: ...ter Version 1 09 Spare parts 15 2Spare parts drawings The following spare parts drawings is intended to help identify the necessary spare parts Spare parts drawing EASY STICK 121 Fig 11 Spare parts drawing EASY STICK 121 ...

Страница 21: ...Electrode Inverter Version 1 09 21 Spare parts Spare parts drawing EASY STICK 141 Fig 12 Spare parts drawing EASY STICK 141 ...

Страница 22: ...22 Electrode Inverter Version 1 09 Spare parts Spare parts drawing EASY STICK 161 Fig 13 Spare parts drawing EASY STICK 161 ...

Страница 23: ...Inverter Version 1 09 23 Electrical circuit diagrams 16 Electrical circuit diagrams Electrical circuit diagram EASY STICK 121 and EASY STICK 141 Fig 14 Electrical circuit diagram EASY STICK 121 and EASY STICK 141 ...

Страница 24: ...24 Electrode Inverter Version 1 09 Electrical circuit diagrams Electrical circuit diagram EASY STICK 161 Fig 15 Electrical circuit diagram EASY STICK 161 ...

Страница 25: ...ective and meet the safety requirements applicable to equipment for arc welding in accordance with the following product standards The following harmonised standards have been applied EN 60 974 1 2012 Arc welding equipment Part 1 Welding power sources EN 60 974 10 2014 Arc welding equipment Part 10 Electromagnetic compatibility EMC requirements Filter class A According to EC Directive 2006 42 EG A...

Страница 26: ...www schweißkraft de ...

Отзывы: