SCHURR cow-brush
2-brush-system
Type B00 / Type C12
O P E R A T I N G I N S T R U C T I O N S
Retain for future reference
ENGLISH
Страница 1: ...SCHURR cow brush 2 brush system Type B00 Type C12 OPERATING INSTRUCTIONS Retain for future reference ENGLISH ...
Страница 2: ...00 Standard motor SCHURR cow brush type C12 EC motor Serial number see designation plate on device Year of manufacture see designation plate Manufacturer s address Ordering of spares and customer service Schurr Gerätebau GmbH Telephone 49 0 73 74 9 11 60 Langer Rain 2 Fax 49 0 73 74 9 11 62 88524 Uttenweiler Dentingen Germany www schurr geraetebau de email info schurr geraetebau de Hubert Schurr M...
Страница 3: ...dicate facilities or actions that protect the user and the environment from damage Symbol indicates an action for the operator 25 Round brackets indicate the numbering of a component Notation used in conjunction with the safety notes is described in Chapter 2 Basic safety notes Storage The operating instructions are to be kept at or near the machine at all times and must always be at hand User fee...
Страница 4: ...for enquiries where questions remain unanswered 2 4 Dangers when operating the machine The machine is constructed according to state of the art technology and recognised technical safety controls Nevertheless the use of the machine can lead to danger to life and limb for the operator or a third party or harm to the machine or other material assets The machine is only to be used for the intended pu...
Страница 5: ...xplanation of symbols and notes The following terms and symbols are used in the operating instructions for hazards Danger This symbol indicates an immediate threat of danger to life and health of persons Failure to observe this note will have serious consequences injurious to health including life threatening injuries or even death Caution This symbol indicates a situation that is possibly dangero...
Страница 6: ...ng instructions are to be kept at or near the machine at all times and must always be at hand In addition to the operating instructions the general and local rules in force applicable to accident prevention and environmental protection are to be made available and observed All safety and operating notes at the machine are to be kept in a legible state and renewed where necessary 2 7 5 Operator tra...
Страница 7: ...oil 2 7 9 Maintenance and service failure correction The prescribed adjustment maintenance and inspection activities must be performed according to schedule The power supply to the machine must be switched off during all maintenance inspection and repair work The main switch must be secured against unexpected reconnection e g via a padlock on the motor circuit breaker or the removal of the fuse fr...
Страница 8: ... The manufacturer is not liable for damages arising herefrom Precautionary measures Use for other purposes as indicated above is prohibited Danger may occur where use is contrary to intended purpose Foreseeable misuse or use contrary to intended purpose is for example cleaning of persons or cleaning of clothing shoes combing of hair in the case of humans 3 2 Danger areas Danger areas are The elect...
Страница 9: ...ox 60 min Power supply Electricity Standard Version Voltage 220V 230 V single phase 50Hz 60Hz Motor output 0 37 kW Protection type IP 55 Rated current 2 5 A Safety fuse in power line Dependent on domestic supply Environmental requirements Transport and storage Operation Temperature 25 C to 55 C 15 C to 40 C Humidity Protected from dew under roof if possible Installation site Observe the transport ...
Страница 10: ...r supply may only be performed by a qualified electrician 3 7 Configuration of the machine Normal equipment is Operating instructions List of spare parts see Chapter 9 Check the tools and auxiliary materials for completeness Quantity Tools auxiliary materials 4 Heavy duty plugs 12 mm 3 8 Status on delivery The machine is attached via a wall bracket to prevent toppling over see fig 2 0 Fig 2 0 Atta...
Страница 11: ...component No Designation No Designation 1 Upper brush 550mm long 8 Lower clamping flange 65 25mm 2 Upper shaft 40mm 10 Lower shaft 25mm 4 Upper clamping flange 80 40mm 11 Lower brush 650mm long 5 Gearbox block 12 Allen screw M10 x 20 6 Type B00 standard motor green Type C12 EC Motor silver green 13 End plate 7 Terminal housing 1 2 4 5 6 8 10 11 12 13 7 ...
Страница 12: ...agonal screw M 6 x 20 19 Bearing support bracket with hexagonal screws M 12 x 30 and square taper washers 15 8 hexagonal screws M 12 x 25 20 Stop rubber 16 Support frame for brushes 21 Sheet metal strips with 8 hexagonal screws M 6x25 17 Bearing support with hexagonal screw M 10 x 30 22 Rubber protective strips 18 Plastic bearing with hexagonal screw M 8 x 25 18 17 14 16 14 15 22 21 20 19 ...
Страница 13: ...SCHURR cow brush Type B00 C12 Feb 2017 Page 13 www schurr geraetebau de Fig 3 2View of wall mounting component 23 35 34 33 27 24 25 28 26 24 30 31 32 ...
Страница 14: ...th Allen screw M 5x35 31 Hexagonal screw M20x100 with nuts square taper washers and lubricating nipple 25 Upper vertical arm with lubricating nipples 32 Lower side arm 26 Upper side arm 33 Tension spring with eye bolt M 10 x 60 27 Stop rubber 34 FL strap 30mmx5mmx60mm 28 Hexagonal screw M20x110 with 2 half nuts and lubricating nipple 35 Wall mounting 29 Before Magnetic switch SCHURR cow brush typ ...
Страница 15: ...is LED lights up the motor is working cow brush will turn all the time ERROR protection mode After 10x reversing the cow brush switches off at this time the light is flashing red If this LED lights up permanently the plug power supply has to be removed and reinserted RESET DEFECT Fault lights up constantly board must be replaced ...
Страница 16: ...in to rotate autmatically The animals are cleaned by the rotating brushes for as long as the brushes are turning When the animal exits the SCHURR Cow brush the brushes are switched off after a set time by means of time relay control 4 3 Safety and monitoring facilities 1 2 No Part Description 1 Cable ca 2m with plug for power supply On Off 2 Fuse 5 x 20 mm 5A Overvoltage protection on the electron...
Страница 17: ... electrical connection must be performed by a qualified electrician Technical skill is required for installation Technical training would be most suited e g blacksmith locksmith farm machine mechanic 5 3 Setup 5 3 1 Prerequisites A 230 V connection including error current protection switch is required FI switch If the power supply system does not already contain an F1 switch it should be installed...
Страница 18: ...space must be available in front of the device so that other animals may pass freely while an animal is being brushed Do not install the device directly in front of or behind the milking parlour to ensure that animal congestion does not occur The device must be attached to a concrete wall using the 4 heavy duty plugs supplied In the case of other wall materials such as tiles or wood through bolts ...
Страница 19: ... persons should assist in hanging the device on the heavy duty plugs Tighten the nuts Use self securing nuts or a safety glue such as Loctite blue for example Fig 4 0 Securing of SCHURR Cow brush For example fixing height from bottom to the upper screws holsteins ca 1530 mm 1570 mm brown ca 1520 mm 1550 mm Note No guarantee or liability claims will be entertained where the SCHURR Cow brush is not ...
Страница 20: ...clamp Protection max 16A It has to be a residual current circuit breaker installed The qualified electrician have to connect the protective conductor green yellow 5 4 First time use 5 4 1 Measures prior to first time use A qualified electrician should Set the potentiometer in the control housing to the required time preset to approx 18 sec 5 4 2 Trial run When the device has been connected to the ...
Страница 21: ...s The following failure correction description is provided only insofar as the user is authorised or capable The SCHURR Cow brush does not work i e the brushes do not rotate Possible cause Possible remedy No power to the SCHURR cow brush Check the power supply of the SCHURR cow brush Internal Motor protection switch has been triggered only type B00 Plug off Plug in reset the SCHURR cow brush Fuse ...
Страница 22: ...e jammed Tension spring fingers can be jammed between the coils Danger Electrical voltage or current Can lead to serious injury or death Ensure that work with live parts e g cable control switches is performed by a qualified and authorised electrician only 7 2 Lubricating and cleaning materials Lubricating materials Component Lubricating material Specification Moving parts Gearbox Grease transmiss...
Страница 23: ... and electric terminal box for damage e g tears pinched or abraded points and stripped wires Turn the on off switch to 0 immediately and inform an electrician Screw connections weekly Check that the screw connections in fig 6 2 are firmly seated Moving parts weekly Grease the lubricating nipples on the upper and lower arms 1 Also screws M 20 are provided with lubricating nipples 2 Entire device qu...
Страница 24: ...ng brushes The motor is starting when the brushes are turned a little bit It is possible for the brushes to catch a person thereby causing injury Set the on off switch to 0 before starting maintenance activities The brushes should be changed when they are worn and no longer clean the animals effectively The following steps must be performed on the horizontal and vertical brushes 1 2 3 4 Sequence o...
Страница 25: ...crews of the bearing support 5 The device is once again ready for operation 8 Disposal 8 1 General Take note of impact on the environment health risks disposal regulations and local options for regulatory disposal Further information can be obtained from the local authority for solid waste management 8 2 Disconnecting the power supply The power supply to the device should be disconnected by an ele...
Страница 26: ...lange 65 25mm 31 Hexagonal screw M20x100 with nuts square taper washers and lubricating nipple 9 Lower protective plastic ring 32 Lower side arm 10 Lower shaft 25mm 33 Tension spring with eye bolt M 10 x 60 11 Lower brush 650mm long 34 FL strap 30mmx5mmx60mm 12 Allen screw M10 x 20 35 Wall mounting 13 End plate 36 Electronic board electronic card 14 Plug 16 x 275mm lower plug 255mm with hexagonal ...
Страница 27: ...NGER RAIN 2 D 88524 UTTENWEILER DENTINGEN Development construction and manufacture in accordance with the following co ordinated norms EN ISO 12100 2010 EN 60204 1 2006 The following norms were used in determining electromagnetic conformity EN 61000 6 1 2001 10 EN 61000 6 3 2001 10 Complete technical documentation is available The original operating instructions for the machine are in German Denti...