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Appendix on Declaration of Incorporation, as per 2006/42/EC,

Annex II, No. 1 B

05.00|1411420_NSE-HT mini 88-20, NSE-HT mini 88-20-V1 |en-US

Structure from Appendix 1

Additional basic safety and health protection requirements for eliminating

hazards caused by lifting operations

Additional basic safety and health protection requirements for machines

intended for use underground

Additional basic safety and health protection requirements for machines

that cause hazards due to lifting of persons

Содержание VERO-S NSE-HT mini 88-20

Страница 1: ...Translation of the original manual VERO S quick change pallet system NSE HT mini 88 20 NSE HT mini 88 20 V1 Assembly and Operating Manual Superior Clamping and Gripping ...

Страница 2: ...amily owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions We look forward to your challenging questions We will find a solution Best regards Your SCHUNK team H D SCHUNK GmbH Co Spanntechnik KG Lothringer Str 23 D 88512 Mengen Tel 49 7572 7614 0 Fax 49 7572 7614 1099 info de schunk c...

Страница 3: ...rotective equipment 11 2 8 Notes on safe operation 11 2 9 Transport 12 2 10 Malfunctions 12 2 11 Disposal 12 2 12 Fundamental dangers 13 2 12 1 Protection during handling and assembly 13 2 12 2 Protection during commissioning and operation 14 2 12 3 Protection against dangerous movements 14 2 12 4 Notes on particular risks 15 3 Technical data 17 4 Assembly 18 4 1 Pre assembly 18 4 2 Installing and...

Страница 4: ...8 2 If the clamping area does not unlock perfectly 35 8 3 The quick change pallet system no longer opens quietly 35 9 Parts lists 36 9 1 NSE HT mini 88 20 ID 1419192 36 9 2 NSE HT mini 88 20 V1 ID 1460874 36 10 Assembly drawings 38 10 1 NSE HT mini 88 20 38 10 2 NSE HT mini 88 20 V1 39 11 Declaration of incorporation 40 12 Appendix on Declaration of Incorporation as per 2006 42 EC Annex II No 1 B ...

Страница 5: ...manual are intended to provide a basic understanding and may deviate from the actual version Besides this manual other documents which apply are those listed under 1 1 2 Page 6 Illustration of safety notes To make risks clear the following signal words and symbols are used for safety notes DANGER Danger to individuals Ignoring a safety note such as this will certainly lead to irreversible injury a...

Страница 6: ...act with metal powders AM powder 250 000 cycles at operating temperatures 60 C without contact with metal powders AM powder 150 000 cycles at operating temperatures 60 C with contact with metal powders AM powder 10 000 cycles at operating temperatures 60 C with contact with metal powders AM powder For appropriate use under the following conditions Observance of the applicable documents 1 1 2 Page ...

Страница 7: ... 20 Accessory kit NSE HT mini 88 20 V1 2 O rings Ø3 x 1 5 6 cover plugs 4 mounting screws M4 x 20 1 mounting screw M4 x 16 1 fitting screw M4 Accessories see catalog or home page when ordering separately Clamping pin SPA mini 20 ID 0435610 SPB mini 20 ID 0435620 SPC mini 20 ID 0435630 Protection cover SDE mini 20 ID 0435660 Indexing pin IXB V1 mini ID 0435930 IXB HT V1 mini ID 1460953 Cover plugs ...

Страница 8: ...chnical data 3 Page 17 The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this operating manual Inappropriate use The product is not being used as intended if for example Use as a punching tool Use as a toolholder Use as a load handling device or lifting equipment Use outside the permissible technical data No...

Страница 9: ...iderable material damage and or a significant reduction to the product s life span Make sure that the product is only used within its defined application parameters 3 Page 17 Make sure that the product is a sufficient size for the workpiece Make sure that the contact surfaces of the interface are always clean Make absolutely sure that no chips or larger quantities of metal powder of any kind can e...

Страница 10: ...rk on the product Observe national accident prevention regulations and the general safety notes The following personnel qualifications are required for the various types of work on the product Specialist personnel have the specialized training knowledge and experience to perform the tasks entrusted to them to recognize and avoid potential dangers and know the relevant standards and regulations Ins...

Страница 11: ...ety goggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components Notes on safe operation Incorrect manner of working by personnel An incorrect manner of working can make the product unsafe and risk the danger of serious injuries and considerable material damages Avoid any manner of working that may interf...

Страница 12: ...avior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen...

Страница 13: ...peration Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly can make the product unsafe and pose a risk of serious injuries and considerable material damage Order all work to be performed only by appropriately qualified personnel For all work secure the product against accidental operation Observe the relevant accident prevention regulations Use...

Страница 14: ...re against inadvertent reactivation Never rely solely on the response of the monitoring function to avert danger Until the installed monitors become effective it must be assumed that the drive movement is faulty with its action being dependent on the control unit and the current operating condition of the drive Perform maintenance work modifications and attachments outside the danger zone defined ...

Страница 15: ... go out into the fresh air DANGER Risk of injury if the clamping pin the mounting screw of the clamping pin or the clamping module breaks when overloaded and the object to be clamped is released uncontrollably The product must never be operated outside its appropriate use WARNING The system clamps using spring force Risk of injury due to parts automatically moving to their end positions following ...

Страница 16: ...nt of pressure failure or inadvertent actuation of the product Wait for the system to shut down completely Only reach into the centering hole when the power supply is disconnected e g for cleaning purposes Prevent power supply from inadvertently being activated CAUTION Avoid contact between lubricant and the skin or eyes Wear personal protective equipment protective gloves and safety glasses ...

Страница 17: ...lation types Partial installation partially recessed full installation Operating temperature 15 C to 200 C Actuation temperature 15 C to 200 C Required level of cleanliness Cleanliness level 0 SAS0 according to VDA 19 2 Noise emission dB A 70 Pressure medium Compressed air inert gas e g argon pressurizing medium quality according to ISO 8573 1 2010 7 4 2 The actuating pressure for the turbo functi...

Страница 18: ...on Installing and connecting CAUTION Risk of injury from the product falling onto limbs while handling Wear personal protective equipment safety shoes and protective gloves 1 Check the flatness of the mounting surface 4 3 Page 19 2 Screw the clamping module to the clamping station Observe permissible tightening torques for the mounting screws and the strength class 4 5 Page 27 3 Connect the clampi...

Страница 19: ... also refer to chapter Clamping pins 4 4 Page 24 Air bleeding for the piston chamber When connecting the quick change pallet systems it is important to note that it is only possible to completely bleed the air from the piston chamber via the air connections during the locking process The relevant valves or shut off valves should therefore be equipped with load relief This also applies to the turbo...

Страница 20: ... hose lines If several quick change pallet systems are activated via jointly connected hose lines feed lines with the following minimum nominal widths for the hoses must be used Number of clamping modules at least nominal hose width 1 4 4 mm 5 8 5 mm 8 8 mm When disconnecting hose lines the relevant openings of the air supply connections must be protected with seal plugs or cover plates to prevent...

Страница 21: ... element e g positioning pin Ø12 g6 must not protrude deeper than 12 5 mm into the clamping module to avoid collision with the clamping pin At the same time the bore provides emergency access to the clamping pin screw if the clamping pin was screwed from below 4 4 Page 24 In the event of a malfunction the clamping pin can be removed from the removable installation space so that the pallet or workp...

Страница 22: ... fitting bore Ø4 H7 on the opposite side is precisely positioned in the mounting position The air connection is normally made via the coupling holes in the base of the unit The NSE HT mini 88 20 V1 allows the position orientation of the clamping pallet by indexing pins IXB V1 mini ID 0435930 IXB HT V1 mini ID 1460953 The indexing pin is pressed in the clamping pallet For applications with temperat...

Страница 23: ...Assembly 05 00 1411420_NSE HT mini 88 20 NSE HT mini 88 20 V1 en US 23 Installation specifications ...

Страница 24: ... Only original SCHUNK clamping pins may be used If the clamping pins are to be used in customer owned devices the customer must provide sufficiently dimensioned threaded holes or a sufficiently thick mounting material The clamping pins can be attached to the device or pallet in two different ways The mounting variant on the left in the illustration which is screwed from above is the preferred vari...

Страница 25: ... HT mini 88 20 V1 en US 25 Mounting the clamping pins Tolerances and installation conditions Type ID A steel B aluminum C D steel E aluminum F G H SPA mini 20 0435610 8 mm 13 mm M8 9 mm 11 mm M6 11 mm 8 mm SPB mini 20 0435620 SPC mini 20 0435630 ...

Страница 26: ...Assembly 26 05 00 1411420_NSE HT mini 88 20 NSE HT mini 88 20 V1 en US Usage arrangement of the different types of clamping pins ...

Страница 27: ...g manual may be used Observe the tightening torques Wear personal protective equipment safety shoes Tightening torques for mounting the clamping modules and clamping pins Screw quality 12 9 Screw size M4 M6 M8 Tightening torques Nm 5 15 32 Tightening torques for mounting indexing pin and clamping module cover screw quality 010 9 Screw size M3 M5 Tightening torques Nm 1 5 Pneumatic circuit diagram ...

Страница 28: ...1420_NSE HT mini 88 20 NSE HT mini 88 20 V1 en US When controlling the quick change pallet system NSE HT mini the following must be observed Turbo function The actuating pressure for the turbo function must not exceed 6 bar ...

Страница 29: ...e replaced immediately Only genuine SCHUNK spare parts may be used DANGER Danger of the object to be clamped falling down if it is not secured against uncontrolled movements If the clamping module is unlocked when the clamping pin axis is horizontal or upside down the object to be clamped may fall down If it is horizontal or upside down the object to be clamped must be secured against uncontrolled...

Страница 30: ...eleased uncontrollably The product must never be operated outside of its appropriate use WARNING If the object to be clamped is placed on the closed clamping module during manual loading and unloading it does not lie flat on the flat surface If the clamping module is opened the object to be clamped falls onto the flat surface If the clamping pin is not centered in the centering taper of the clampi...

Страница 31: ... ID of wearing parts set 1420073 WARNING Risk of injury due to unexpected movements of components when the power supply is switched on or there is residual energy in the system Before starting any work on the product Switch off the energy supply and secure against re connection Ensure that no residual energy remains in the system CAUTION Cover is under spring force and can be ejected when disassem...

Страница 32: ...correctly if the clamping slides move smoothly at minimum system pressure 5 bar Carry out regular visual functional checks Always immediately remove any contamination from the interfaces Maintenance intervals must always be carried out in accordance with the actual prevailing working environment conditions and the operator s experience If the product no longer functions properly please contact SCH...

Страница 33: ...essure again after 5 minutes The clamping module is sealed if the pressure gauge indicates a pressure drop of less than 0 2 bar min not sealed if the pressure gauge indicates a pressure drop of more than 0 2 bar min In the event of a leak the leakage point can be located with leak detection spray ...

Страница 34: ...tion space or machine table and lifts the product 6 If disassembly is successful the base side unlocking connection can be pressurized with compressed gas using a compressed air pistol so that the clamping pin can be removed again Using detaching or forcing threads in the product M5 threads are provided on two of the six countersunk screws for the mounting screws item 17 These can also be used to ...

Страница 35: ...case of leakage send the clamping module to SCHUNK for repair If the clamping area does not unlock perfectly Possible cause Remedial measures Pressure below minimum Check operating pressure min 5 bar Hose diameter below minimum For required hose diameters see chapter Mounting and connection 4 3 Page 19 The turbo connection is still pressurized Ventilate the connection The quick change pallet syste...

Страница 36: ...s set 1420073 NSE HT mini 88 20 ID 1419192 Item Designation Quantity 1 Body 1 2 Clamping slide 2 3 Piston 1 4 Cover 1 5 Locking screw 2 6 Cover plug 6 8 O ring 2 9 O ring 2 10 O ring 1 11 O ring 1 12 O ring 1 13 O ring 1 14 O ring 2 15 Compression spring 6 16 Screw 4 17 Screw 6 NSE HT mini 88 20 V1 ID 1460874 Item Designation Quantity 1 Body 1 2 Clamping slide 2 3 Piston 1 4 Cover 1 5 Locking scre...

Страница 37: ... lists 05 00 1411420_NSE HT mini 88 20 NSE HT mini 88 20 V1 en US 37 8 O ring 2 9 O ring 2 10 O ring 1 11 O ring 1 12 O ring 1 13 O ring 1 14 O ring 2 15 Compression spring 6 16 Screw 4 17 Screw 4 18 Screw 1 ...

Страница 38: ...Assembly drawings 38 05 00 1411420_NSE HT mini 88 20 NSE HT mini 88 20 V1 en US Assembly drawings NSE HT mini 88 20 10 10 1 ...

Страница 39: ...Assembly drawings 05 00 1411420_NSE HT mini 88 20 NSE HT mini 88 20 V1 en US 39 NSE HT mini 88 20 V1 10 2 ...

Страница 40: ... been confirmed that the machine into which the partly completed machinery is to be installed complies with the provisions of the Machinery Directive 2006 42 EC Applied harmonized standards especially DIN EN ISO 12100 2011 03 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN ISO 4414 2011 04 Hydraulic fluid power General rules and safety requirements for p...

Страница 41: ...be provided by the system integrator for the overall machine Fulfilled for the scope of the incomplete machine Not relevant 1 1 General information 1 1 1 Terminology X 1 1 2 Basic principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Engineering design of machine in terms of handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seats X 1 2 Control units...

Страница 42: ...smission X 1 3 8 2 Moving parts involved in the work process X 1 3 9 Risk of uncontrolled movements X 1 4 Requirements for protective equipment 1 4 1 General requirements X 1 4 2 Special requirements for isolating protective equipment X 1 4 2 1 Fixed isolating protective equipment X 1 4 2 2 Moving isolating protective equipment with locking X 1 4 2 3 Adjustable protective equipment that restricts ...

Страница 43: ...achine X 1 7 1 1 Information and information facilities X 1 7 1 2 Warning facilities X 1 7 2 Warning against residual risks X 1 7 3 Labeling the machines X 1 7 4 Operating manual X 1 7 4 1 General principles for writing the operating manual X 1 7 4 2 Content of the operating manual X 1 7 4 3 Sales brochures X Structure from Appendix 1 2 Additional basic safety and health protection requirements fo...

Страница 44: ... Appendix 1 4 Additional basic safety and health protection requirements for eliminating hazards caused by lifting operations X 5 Additional basic safety and health protection requirements for machines intended for use underground X 6 Additional basic safety and health protection requirements for machines that cause hazards due to lifting of persons X ...

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