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1.3   Technical data   

Big-O-Matic 90130

Dimensions of the press

135 x 142 x 136 cm

Working area

90 x 130 cm

Weigh

620 kg

Operating voltage

400 VAC

Rated power

9 kW

Air requirement per cycle

68 l

Pressure output at 6 bar

ca. 5040 kg

Max. pressure

6 bar

Warm+up time

30 min

Temperature range

0 – 220° C

Time setting

1 sec. – 19 min. 59 sec.

Main fuse

B25

1.4   Safety arrangements of the heat press  

The Big-O-Matic is equipped with different safety arrangements, to make a safe usage possible.

Main fuse B25

The main fuse B25 is located in the lower of the heat press. In case of an overcharge, the main fuse prevents the heat press

       from getting damaged. 

Once the fuse was activated, it has to be replaced. The instruction for activation the main fuse can be found in chapter 4.2.
   

Thermal fuse

The thermal fuse is located directly on the heating plate and it stops the power supply if the temperature exceeds 260°C. If this fuse is
activated, the temperature drops to 90°C. After that the power supply gets activated again and the temperature of the heating plate rises
and you can continue working with the press. Certainly you need to install a new thermal fuse within the next days. The instruction for the
replacement of the thermal fuse can be found in chapter 4.4.

Safety valve

The safety   valve 6.0  bar   is  located  at  the  pressure  pipe  in  the  press. If  the  pressure  exceeds  6.0  bar,  the  valve will  be  activated
automatically.

Emergency button

In dangerous situations you may just push the red button at the front of the press . The press will open automatically. To resume your work
pull the button to you.

  

1.5   Safety arrangements at the workspace   

Set-up and installation of the heat press

The set-up and installation of the press has to be done under supervision of an authorized person. The installation has to be done by 2 or
more persons following the instructions of this manual.

Testing the heat press

After a correct installation of the press it is important to ensure that the press works properly, isn't damaged and has no safety defects. The
testing can only be done by the employer or other authorized persons and is mandatory to guarantee correct installation and safe usage of
the press. The testing should be protocoled. 
If any irregularities regarding functionality or safety are found during the testing, these have to been noted and reported to Walter Schulze
GmbH in written form within 7 days. Until clarification the press can not be used.

Information and Education

According  to § 81 industrial  relations  law and § 14 employment  protection  law the  employer  has  to make arrangements  to give all
information about the function and the range of application to the user.
In particular the user needs to be acquainted with the complete manual and be explicitly informed of the dangers of working with the press.
The details have to be explained in a coherent form and language.

Safety distance and ventilation

The press has to be installed at a place which gives enough space on both sides to put the material on.
The space in front of the press has to be wide enough to let nothing disturb the user at work.
Using the press with certain materials may create a strong smell. That’s why the user should evaluate the need for a ventilation system at
the workplace. 
 

                                                                   

Version 17.01

4/17

Содержание Big-O-Matic 90130

Страница 1: ...Instruction manual Version 17 01 Pneumatic press Big O Matic 90130 Version 17 01 1 17 ...

Страница 2: ... heat press 07 3 1 Programming of electronic devices 07 3 2 Error reports 09 3 3 Application range and sample adjustments of the heat press 09 3 4 Pressure settings 09 4 Maintenance 10 4 1 Daily Maintenance 10 4 2 Activation the main fuse 10 4 3 Electronic replacement instruction 11 4 4 Thermal fuse replacement instruction 11 4 5 Temperature sensor replacement instruction 12 4 6 Troubleshooting 13...

Страница 3: ...te 2 Felt 3 Control desk 4 Heating plate 5 Handle 6 Main switch 7 Lower of the heat press 8 Pressure adjustment 9 Manometer 10 Emergency button 11 Switch START STOP 12 LED control Heating plate ON 13 Electronic device 14 Display Version 17 01 3 17 ...

Страница 4: ...matically To resume your work pull the button to you 1 5 Safety arrangements at the workspace Set up and installation of the heat press The set up and installation of the press has to be done under supervision of an authorized person The installation has to be done by 2 or more persons following the instructions of this manual Testing the heat press After a correct installation of the press it is ...

Страница 5: ...ir at the press is equipped with a quick connect After working with the press disconnect the compressed air So the container with the condensed water will empty automatically If you compressed air system isn t equipped with an air drier you need to check the container every 4 hour and empty it Therefore press the knob A photo 1 upwards To remove the container disconnect the compressed air first Pu...

Страница 6: ... display will now show the current temperature of the heating plate While powering up the press the movable part has to be in the lower position which means that the press has to be open The press also has to be open while heating up Connect the compressed air Start the press with both green buttons START photo 2 If the press does not reacts please remove the compressed air connection After finish...

Страница 7: ...3 Working with the heat press 3 1 Programming the electronic devices Version 17 01 7 17 ...

Страница 8: ...Version 17 01 8 17 ...

Страница 9: ...Version 17 01 9 17 ...

Страница 10: ...ements get in contact with the producer of the textiles Here are some settings Film Flex 150 C 160 C Time 15 Seconds Film Flex S 155 C 160 C Time 15 Seconds Film A Flex 155 C 160 C Time 15 Seconds Film Flock 160 C 180 C Time 15 Seconds Sublimation Film 190 C 205 C Time 50 Seconds All information is supplied without liability please run your own testing before production 3 4 Pressure settings With ...

Страница 11: ... container and empty it Therefor push the container up and turn it left photo 2 3 If needed you can disassemble the filter and clean it photo 4 5 If there is oil in the container you need to switch off the press at once and repair the compressor Oil in the system may be damage the press 4 2 Main fuse activation If the heat press does not work after switching on check the main fuse of the press Mai...

Страница 12: ...he electronic devices photo 3 5 Pull out the green plug photo 6 and remove the electronic devices photo 7 Connect the new electronic devices and fix them into the press Then reassemble the press again 4 4 Thermal fuse replacement instruction Thermal fuse replacement must be made by authorised personnel after reporting the failure to the press supplier For the replacement of the thermal fuse turn t...

Страница 13: ...failure to the press supplier For the replacement of the temperature sensor turn the press off pull the plug out of the socket and wait for the machine to cool 1 Remove the cover of the heat plate and take out thermo isolation by proceeding as shown in chapter 4 4 2 On the heat plate placed nine temperature sensors photo 1 3 Remove the cable with a nipper 4 Pull off the cable isolation 5 Connect t...

Страница 14: ...ouple is toohigh Thedisplayshows Err 6 Power relayCRYDOM is defect Replacepower relayCRYDOM Thedisplayshows Err 7 Adjustment buttons aren t working Adjustment buttuns are defect Replaceelectronic devices Notime or temperatureadjustments arepossible Temperatureof the heating platedoesn t correspondtothe Malfunctionof the electronic devices Reset theelectronic devices but Temperatureon thedisplay Te...

Страница 15: ...4 7 Connection diagram Version 17 01 15 17 ...

Страница 16: ...4 8 Controlling of the pneumatics Version 17 01 16 17 ...

Страница 17: ... 2006 42 EC The Walter Schulze GmbH Haberstraße 15 19 12057 Berlin as European representative of the manufacturer company ROMANIK hereby declares that the following machine Type Name Serial number is compliant with the specifications of the following EC directives Machinery 2006 42 EC Low Voltage 2014 35 EC EMC 2014 30 EU used norms and technical specifications PN EN ISO 12100 2012 PN EN 60204 1 2...

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