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Schulte SRW1400 Скачать руководство пользователя страница 33

ASSEMBLY

SRW1400 08/16

Assembly Section 3-3

© 2016 Alamo Group Inc.

ASSEMBL

Y

Drum Sprocket

After locking the collars on drum end bearings, slide
big sprocket on shaft until it is against lock collar.

Insert hub and keys into sprocket.

Tighten hub by alternately tightening the three bolts
in hub. Tighten the bolts to 29 ft.-lbs. (39 Nm). Over
tightening will strip out bolts.

Slide the appropriate amount of machine bushings
until they are flush with end of shaft, then cap off
and tighten end bolt.

Chain Tightener

Align small sprocket to drum sprocket with machine
bushings. Tighten the set screws and install chain.

Finger-tighten the center M16 bolt for the Rosta
tightener into side plate.

Align tightener sprocket with other sprockets by
adjusting the half nuts.

Using the supplied wrench, preload the tightener
until the slot lines up with 1/2" bolt hole in the side
plate and the bolt can be inserted. Tighten both
bolts.

Wheel Lock Pins

The transport wheel lock pin comes equipped with
two holes for the snapper pin. When the rock
windrower is in transport position, the transport
wheel lock pin should be secured in the transport
position.

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Содержание SRW1400

Страница 1: ...n Canada S0K 1N0 Tel 306 287 3715 Fax 306 287 3355 Parts Fax 306 287 4066 Web www schulte ca PIVOTING ROCK WINDROWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ...

Страница 2: ... safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial N...

Страница 3: ...y decals are in good condition replace if necessary ____Check that gearboxes have been filled with oil ____Check that all grease fittings have been lubricated DEALER S DELIVERY GUIDE for the SCHULTE SRW1400 ____Mounting and removal from tractor ____Operation ____Adjustments ____Lubrication ____Maintenance ____Operator s safety precautions ____User s responsibility and warranty ____Operator s manua...

Страница 4: ......

Страница 5: ...ns 3 3 Driveline Shield Chains 3 4 Light Kit 3 5 Installation of Left Light Bar 3 5 Installation of the Right Light Bar 3 5 Installation of Lights 3 5 Wiring Harness 3 6 PRE DELIVERY CUSTOMER CHECKLIST 3 7 OPERATION SECTION 4 1 STANDARD EQUIPMENT SPECIFICATIONS 4 3 OPERATOR REQUIREMENTS 4 3 TRACTOR REQUIREMENTS 4 4 ROPS and Seat Belt 4 4 Tractor Safety Devices 4 5 Tractor Horsepower 4 5 Drawbar 4 ...

Страница 6: ...8 Shutting Down the Implement 4 29 DISCONNECTING THE WINDROWER FROM THE TRACTOR 4 30 WINDROWER STORAGE 4 31 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 32 Transport to Working Position 4 32 Transporting on Public Roadways 4 35 Hauling the Tractor and Implement 4 38 TROUBLESHOOTING GUIDE 4 40 MAINTENANCE SECTION 5 1 NUTS AND BOLTS 5 2 Bolt Grades and Torque 5 2 DRIVE CHAIN 5 3 WINDROWER TEETH 5 3 DRIV...

Страница 7: ...Safety Section 1 1 2016 Alamo Group Inc SAFETY SECTION ...

Страница 8: ... are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not ...

Страница 9: ...rator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment SG 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Imple...

Страница 10: ...atigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing mainten...

Страница 11: ...ou have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and implement Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearl...

Страница 12: ...r death Read the Tractor operators manual for proper starting instructions SG 13 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT...

Страница 13: ...ctures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles SGM 4 Never leave the Power Unit and Implement unattended while the Implement is in the lifted position Accidental operation of the lifting lever or a hydraulic failure may c...

Страница 14: ...ement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal ...

Страница 15: ...ed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properl...

Страница 16: ...eling on public roads and when storing STL 15 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times Disconnect and remove the Implement hydraulic hoses from the tractor prior to starting any m...

Страница 17: ... even death SG 35 PARTS INFORMATION Schulte Products use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Schulte Industry specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce the performance void Sch...

Страница 18: ...laced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact SSM 07 In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and stor...

Страница 19: ...mote safe operation Damage to the decals may occur while in shipping use or reconditioning Schulte cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Schulte dealer to order replacement decals ...

Страница 20: ... Oil Level 12 226 179 1 INSTRUCT Windrower Transport Instructions 13 226 118 2 LOGO SCHULTE 14 226 151 2 DANGER Thrown Rock Hazard 15 226 438 1 WARNING Multi Hazard 16 226 153 2 REFLECTOR Red Reflector 17 226 044 3 IMPORTANT Grease Nipple on Underside 18 226 181 9 INSTRUCT 8 Hour Grease Interval 19 226 182 14 INSTRUCT 50 Hour Grease Interval 20 226 183 1 INSTRUCT 8 Hour Oil Interval 21 226 180 3 I...

Страница 21: ...SAFETY SRW1400 08 16 Safety Section 1 15 2016 Alamo Group Inc SAFETY Decal Description ...

Страница 22: ...SAFETY SRW1400 08 16 Safety Section 1 16 2016 Alamo Group Inc SAFETY ...

Страница 23: ...SAFETY SRW1400 08 16 Safety Section 1 17 2016 Alamo Group Inc SAFETY ...

Страница 24: ...SAFETY SRW1400 08 16 Safety Section 1 18 2016 Alamo Group Inc SAFETY ...

Страница 25: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery befor...

Страница 26: ......

Страница 27: ...Introduction Section 2 1 2016 Alamo Group Inc INTRODUCTION SECTION ...

Страница 28: ...s of this implement read this manual or be instructed of its contents as to safety proper operation and maintenance before beginning operation Your windrower has been assembled for operation with a tractor PTO input speed of 540 RPM When ordering replacement parts for the Gearboxes and the Drivelines be sure to specify the serial number The serial number is located on the left hand side attached t...

Страница 29: ...ll out the Warranty Card in full Be sure to answer all questions including the Serial Number of the windrower Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Schulte within thirty days of delivery of the implement 3 Record the Windrower Model and Serial Numbers on the Warranty page at the fro...

Страница 30: ......

Страница 31: ...Assembly Section 3 1 2016 Alamo Group Inc ASSEMBLY SECTION ...

Страница 32: ...ual Check that all nuts and bolts are in place and properly tightened Refer to the Maintenance Section of this manual for proper bolt grades and torques Check that the pivoting wheel standard axle plates are set properly The center of the lower 5 8 mounting bolts must be set to a maximum 2 1 4 from the bottom of the pivoting wheel standard legs as shown below A setting higher than 2 1 4 may result...

Страница 33: ...off and tighten end bolt Chain Tightener Align small sprocket to drum sprocket with machine bushings Tighten the set screws and install chain Finger tighten the center M16 bolt for the Rosta tightener into side plate Align tightener sprocket with other sprockets by adjusting the half nuts Using the supplied wrench preload the tightener until the slot lines up with 1 2 bolt hole in the side plate a...

Страница 34: ...nt right link arm is 36 center of hole to center of hole The proper adjustment for the R200 106 rear left link arm is 44 15 16 center of hole to center of hole Driveline Shield Chains Attach PTO shield chain to tractor or windrower hitch allowing sufficient slack for turning OSHA ASABE and SAE standards require that all rotating shafts be guarded against contact The unchained plastic shields can r...

Страница 35: ...king plate on opposite side of tube from light bar 4 Insert the 3 8 x 3 bolts provided through backing plate and light bar Secure with 3 8 locknuts provided Installation of the Right Light Bar 1 Locate the light bar as shown in Figure Asm W 0011 The light bar should be positioned as close to the back of the machine as possible 2 Place backing plate on opposite side of tube from light bar 3 Insert ...

Страница 36: ...itate this 4 The wiring harness should enter the hitch pole as shown in Figure Asm W 0012 and exit as shown in Figure Asm W 0013 5 The short leg of the wiring harness should go to the lights on the right side of the machine Plug the wiring harness into lights following the color coding on the wiring harness 6 Ensure that the wiring harness will not limit the machine s range of movement and use the...

Страница 37: ...xle articulation Are all hoses tight and do not leak Are all decals in place See manual for decal description and placement Are all bolts tight Have all hoses been properly routed so that hoses do not kink or bind when windrower is articulated through all motions Is machine equipped with proper operator protection Is drum rotation correct Are teeth hard surfaced Does implement operate smoothly at ...

Страница 38: ......

Страница 39: ...Operation Section 4 1 2016 Alamo Group Inc OPERATION SECTION ...

Страница 40: ...1400 windrower and are not necessarily of a SRW1400 windrower Some pictures may show shields removed for picture clarity NEVER OPERATE these implements without all shields in place and in good operational condition The operator must be familiar with the SRW1400 and tractor operation and all associated safety practices before operating the SRW1400 and tractor Proper operation of the SRW1400 windrow...

Страница 41: ... messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to ...

Страница 42: ...lement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely ...

Страница 43: ...port positions or working position The hydraulic cylinders are operated by the tractors hydraulic pump The tractor requires a 5 gpm 1800 PSI dual remote outlet 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear o...

Страница 44: ... the momentum of the rotating implement driving the Tractor transmission even though the Tractor clutch has been engaged Install an over running clutch between the Tractor PTO and the implement driveline to prevent this potentially dangerous situation DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Imple...

Страница 45: ...te the controls easily SG 11 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine acc...

Страница 46: ...d service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manu...

Страница 47: ... the hitch pin through the drawbar and tongue clevis Once the pin is inserted attach the snap ring pin through the hole on the hitch pin and snap in place 5 Attach safety tow chain to implement and tractor Fasten the large loop of the safety chain to the hitch Then pass hook end of safety chain through the large loop Refer to you tractor operator s manual for complete instructions to attach to tra...

Страница 48: ...be connected between the tractor and implement This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and ...

Страница 49: ...tion before the drum can be adjusted To adjust the drum the following procedure is recommended 1 First find a level piece of ground or concrete pad to set the machine on 2 Insert the 1 3 8 diameter transport pin in the lock pin hole Refer to Figure Ops 849 Ensure that no one is near the machine while hydraulics are being created 3 Lower the windrower drum until the rear wheels are lifted off the g...

Страница 50: ... inspecting that all safety devices are equipped and functional and performing needed repairs Do not operate the windrower and tractor if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be av...

Страница 51: ...rom not maintaining this machine in good working order SG 21 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steer...

Страница 52: ...ctor drawbar with a proper size pin Ensure that a properly rated safety tow chain is equipped securing the windrower to the tractor Check that the main driveline is securely attached to the tractor and the locking collar is seated in the groove of the PTO shaft Ensure the divider drivelines are secure at both ends OPS W 0015 Ensure the drum roller is in good condition and rotate freely Ensure the ...

Страница 53: ...he height of the lower level plug located in the side of the gearbox A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS W 0009_A Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured...

Страница 54: ...ect windrower tire condition wheel bearings and lug nut torque OPS W 0011 Inspect the windrower teeth and make sure that they are hard surfaced and that the bare tooth is not exposed If the hard surfacing is not properly maintained highly accelerated tooth wear will result OPS W 0012 ...

Страница 55: ...rt of Shift Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The sea...

Страница 56: ...s in the canister on the implement All safety decals are in place and legible The hitch connection bolts pins are tight Tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch Tow chain is properly attached to the tractor implement The hydraulic cylinders pins are properly retained There are no leaking or damaged hoses The Driveline clutch is in good condition not froze...

Страница 57: ...ing distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determ...

Страница 58: ...ocked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no ...

Страница 59: ...e drum is locked into transport position Refer to the transportation section of this manual for complete drum lock up instructions Raise wheel lock pins to the temporary position Remove the wedge lock from the transport cradle Store the wedge lock in the holder on the hitch pole Drive the tractor ahead while turning the wheels to the right Pivot the windrower until the hitch pole fits securely int...

Страница 60: ...e the transport wheel Reinstall the transport wheel lock pin Remove the drum transport lock pin Store the drum transport lock pin in the storage hole on the main frame Once unit has been set to working position start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and windrower Moving slowly at first will also prevent the tractor from...

Страница 61: ... slopes and turning corners Rear tractor tire spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Trac...

Страница 62: ...iveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline m...

Страница 63: ...any operation the operator must become familiar with the area to be windrowed and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area Inclines and ditches should be approached along a line which is at an angle as shown This type of pat...

Страница 64: ...Inspect the condition of the implement and make any needed repairs immediately Make sure the teeth on drum is not damaged before resuming operation Always wear your seat belt securely fastened and only operate the tractor and windrower with the ROPS in the raised position If the tractor or windrower hits a tree stump or bump a sudden movement could throw you off of the seat and under the tractor a...

Страница 65: ...ound speed Make sure that the windrower is operating at its full rated speed before entering the field to be windrowed If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to...

Страница 66: ... windrow reduce the working depth The axle plates can also be adjusted up or down to bias the working depth to one side or the other Typically the axle of the right leg on the pivoting wheel standard is set 1 lower then the left leg This is to help bring material to the surface If large rocks are being carried into the windrow slow the tractor rpm 12 Roadside Operation The axle on the left side of...

Страница 67: ...l other overhead and ground obstructions while you are windrowing Use extreme care to avoid hitting these types of obstructions 12 1 Shutting Down the Implement To shut down the implement first bring the tractor to a complete stop Then slow down the windrower by reducing the engine speed before disengaging the PTO Wait for all rotating motion to stop before proceeding to drive or shut down the tra...

Страница 68: ...isconnecting windrower the tractor should be completely shut down and secured in position Relieve hydraulic pressure by moving the control levers back and forth several times 2 Lower the parking jack and raise the windrower until the tongue clevis is no longer resting on the tractor drawbar and is supported solely by the jack Make sure the jack foot is securely resting at ground level or securely ...

Страница 69: ... to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Throughly clean all dirt or debris off the implement to prevent damage from rotting grass and standing water Lubricate all implements points as detailed in the maintenance section Tighten all bolts and pins to the recommended torque Check the implement for worn and damaged p...

Страница 70: ...om sliding out of the working cradle until the transport wheel has been lowered 15 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between loc...

Страница 71: ...ailure to disconnect the driveline will result in damage to the driveline Raise the wheel lock pins into the temporary position Remove the wedge lock from the transport cradle Store the wedge lock in the holder on the hitch pole Back up tractor while turning the wheels to the left Pivot the windrower until the hitch pole fits securely into the transport cradle ...

Страница 72: ...ctor or Implement Falling off can result in serious injury or death SG 10 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor bra...

Страница 73: ...Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road In wet conditions where there is a likelihood of material collecting on the Implement make certain that this material is removed before traveling on public roadways STL 7 Never allow children or other persons to ride on the Tractor or Implement Fall...

Страница 74: ...llow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating ...

Страница 75: ...the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces STI 01 Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at sp...

Страница 76: ...n turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds wh...

Страница 77: ... so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional st...

Страница 78: ...d Adjust transport wheel or hitch clevis to remove weight from hitch pole Blade bolts working loose Bolts not tightened sufficiently Tighten bolts to correct torque Bolts hole elongated or Rebuild or replace blade carrier oversized Locknut worn out Replace locknut Accelerated wear of Inadequate greasing Carefully follow greasing instructions universal joint cross Accelerated wear of Inadequate gre...

Страница 79: ...Maintenance Section 5 1 2016 Alamo Group Inc MAINTENANCE SECTION ...

Страница 80: ...tter pins roll pins and other fasteners weekly and replace if necessary Bolt Grades and Torque When replacing damaged bolts use only plated Grade 5 bolts unless otherwise specified Use only bolts of the correct length Refer to the Parts section Do not replace lock nuts with nuts and lock washers Use only original equipment lock nuts Recommended Torques in foot pounds for SAE Grade 5 bolts based on...

Страница 81: ...erial has been worn off Once the hard surface material is gone wear to the base metal of the teeth will be very rapid CX170 hard surfacing electrodes are recommended DRIVELINE SHIELDS The plastic cones shielding the slip clutch and shear bolt need to be periodically frequently cleaned Stop the tractor engine disconnect the PTO shaft and remove any debris that has accumulated inside the shield DRUM...

Страница 82: ...rease Spread grease on the outside of the bearing with your gloved finger Ensure that no dirt or filings contact the grease or the bearings 2 Pack the inside of the hub with grease Grease needs to cover complete surface area inside hub but does not need to fill cavity 3 Smear grease on both races 4 Install the large bearing into the back of the hub and rotate the bearing several times 5 Install th...

Страница 83: ...oo tight the rollers of the wheel bearings will remove the grease from the bearing races decreasing the life of the bearings TIRES Periodically check tire pressure Tires should be inflated to manufacture s suggested specifications Higher pressures may cause excessive bouncing over rough ground Lower pressures may cause excessive wear To remove tires for repair or replacement securely block the fra...

Страница 84: ...to the heights indicated in the following illustration As the friction liners on the slip clutch wear the springs may have to be readjusted By tightening or loosening the bolt running through the clutch springs the releasing torque of the clutch can be set If the bolt is set too tight the slip clutch will not slip and damage to the universal joint shafts will occur Setting the bolt too loose will ...

Страница 85: ...ide of the gearbox Procedure for refilling of gearboxes 1 Park unit on a level surface 2 Remove drain plug from underside of gearbox and drain out oil 3 Reinstall drain plug 4 Remove vent plug from top of gearbox and lower level plug 5 Fill the gearbox until oil runs out the lower level plug 6 Reinstall the vent plug and level plug 7 Dispose of the old oil in accordance with the local regulations ...

Страница 86: ...ANCE Grease Schedule Grease should meet the following recommendations SAE Multi purpose grease SAE Multi purpose grease containing 3 to 5 percent molybdenum disulfide Use SAE NLGI 2 IMPORTANT Before attaching the driveline clean and grease the tractor PTO and the Implement shaft ...

Страница 87: ...ons All flange bearings are permanently lubricated However grease fittings are provided on the external units Grease should be pumped into the bearing until it is seen purging at the clearance between the outer race and slinger Wheel Hubs Wheel Hubs Yearly Fill until grease is seen purging at the axle seals Drive Chain Apply light grease or oil to the drive chain after every 8 hours of operation O...

Страница 88: ... against manufacturer s defects only Coverage includes parts and labor For Rental Use Component and Driveline Warranty is 30 Days from within the first in service date Structural warranty is 30 Days from within the first in service date Tires and Rims are covered for 1 year against manufacturer s defects only Coverage includes replacement parts and labor Where legislation allows The dealer is resp...

Страница 89: ...ested by the manufacturer to verify that the goods are defective in material or workmanship The Dealer must keep the failed part until the claim is processed to allow Schulte Industries the option of further examination of the part Further examination may mean that pictures are sent or that the part be returned to Schulte A Return Goods Authorization RGA must be sent with any returned part If a fa...

Страница 90: ...SRW1400 08 16 P N R200 010C Printed Canada ...

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