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18 

 

7.3. Flocking  

 

Flocking processes can be performed or terminated by pressing or releasing the button (13) 
of the flocking gun.  
When the switch is pressed, the Operation LED (22) starts to light up in green. This lights up 
as  long  as  the  button  remains  pressed.  The  blower  is  then  briefly  ramped  up  to  maximum 
speed. Afterwards, the speed is reduced to the value set with the Blower Up/Down keys (17). 
Due to the ramp-up to the maximum speed, a stronger sound emission is generated for a short 
time than is the case in continuous operation of the AFP. Any flock in the air hose (36) is blown 
out when the blower is ramped up. The metering brush (38) is then rotated and flock is metered 
out. The high voltage set with the HS Up/Down keys (16) is then generated. 

 

When the button is released, the blower  is shut down,  the dosing brush is stopped and the 
high voltage is discharged. The LED flashes until the voltage is completely discharged. The 
LED then goes out. 

 

8.  Site of installation 

 
This chapter describes the conditions that must be met by a suitable installation site so that 
the AFP can be operated properly and professionally. The overall view of the AFP with the 
part markings can be found on the last page of these operating instructions. 

 

8.1. Conditions for a suitable installation site 

 

A suitable installation site for the AIR Flocker PRO must meet the following conditions: 
 

- The installation site must be covered and dry. This prevents damage to the AFP due 
 to humidity and moisture.  
 
- The base must be firm and level. This ensures that the AFP stands firmly and 
securely and cannot be displaced by vibrations.  
 
- The base must be free of impurities such as dust, etc., so that these cannot be 
sucked in by the blower via the suction port and block the air hose if necessary.  
 
- An unobstructed air supply must be ensured so that the blower does not overheat. 
To this end, a minimum distance of 10 cm must be maintained from boundary 
surfaces.  
 
- The unimpeded opening of the lid of the flock reservoir container (14) must be 
ensured.  
 
- The unimpeded opening of the service flap (12) must be ensured. 

 
 
 
 
 
 
 
 
 

Содержание 810489

Страница 1: ...1 Art Nr 810489 80 kV 300 A...

Страница 2: ...nd mouth protection 10 6 Structure of the AFP 11 6 1 Control with display and membrane keypad 12 6 2 Flocking hopper and motor for dosing brush 13 6 3 Flock reservoir container with dosing brush brush...

Страница 3: ...r Youtube channel www youtube com schnierelektrostatik we have produced interesting videos around flocking for you The following instruction videos are available for AIR Flocker PRO Tutorial about the...

Страница 4: ...The aim was to make working as comfortable as possible even over a longer period of time 1 2 Specs Variation 230 V 115 V Input voltage 230 V 10 115 V 10V Input current Max 4 A Max 8 A Output voltage 8...

Страница 5: ...designations etc in this manual even without special identification does not justify the assumption that such names are to be considered free in the sense of trademark and brand protection legislatio...

Страница 6: ...s manual is addressed The AFP may only be operated by persons who have been instructed in its operation and who have read these instructions carefully This operating manual applies to Persons who asse...

Страница 7: ...rs emanate from the AFP There is also a risk that the AFP will be damaged and or destroyed by improper operation The basic prerequisite for avoiding these dangers is that you read these operating inst...

Страница 8: ...or disassembly For cleaning maintenance or repair purposes disconnect the AFP from the mains Disconnect the AFP from the power supply before removing the control and high voltage plug in unit 13 Disc...

Страница 9: ...ities such as those found in automotive glove boxes and profiles with undercuts 4 2 Proper and professional operation There is a risk of explosion if adhesives containing solvents accumulate to form a...

Страница 10: ...charges that can lead to electric shocks 5 2 Ear protection During continuous operation of the AFP its sound emission can possibly contribute to hearing damage Therefore use suitable hearing protectio...

Страница 11: ...ounding connection for grounding air hose 6 Jack socket 6 3 mm for remote control 7 Connection for air hose 8 Air hose 9 High Voltage cable 10 Flocking Gun 11 Flock reservoir 12 Service flap 13 High V...

Страница 12: ...9 Preset Up Down 20 Menu 21 Enter 22 LED operation 23 LED grounding 24 LED malfunction 25 LED high voltage 26 Active preset 27 Actual value high voltage 28 Actual value operation current 29 Target val...

Страница 13: ...Flocking hopper and motor for dosing brush 32 Quick release left 33 Quick release right 34 Flock hopper 35 Locking screws for the eccentric axles located inside the flock hopper 36 Air hose 32 36 33...

Страница 14: ...14 6 3 Flock reservoir container with dosing brush brush bearing and sieve 37 Brush bearings 38 Dosing brush 39 Sieve 14 Flock reservoir container 40 Protective grid 37 38 39 14 40...

Страница 15: ...er with eccentric axes and sieve The flock hopper 34 is located behind the service flap 12 34 Flock hopper 35 Locking screws for the eccentric axes located inside the flock hopper 39 Sieve 41 Eccentri...

Страница 16: ...16 6 5 Flocking Gun 42 Handle 43 Push button 9 High voltage cable 44 Ball electrode 33 5 mm 45 Cup electrode 46 Magnetic holder 36 Air hose 43 42 44 45 46 9 36...

Страница 17: ...eys 17 The air volume must be set in such a way that the transport of the flock to the flocking gun is guaranteed The flock transported through the air hose 36 is blown through the handle 42 and the c...

Страница 18: ...goes out 8 Site of installation This chapter describes the conditions that must be met by a suitable installation site so that the AFP can be operated properly and professionally The overall view of...

Страница 19: ...e front of the AFP The mains plug is plugged into the mains socket provided 2 Insert the HV connector plug of the flocking gun into the HV connector socket of the AFP It is essential to ensure that th...

Страница 20: ...In principle a smaller distance from the Electrostatic Hand Spray Unit to the flocking object results in a higher flock density Adhesive The flocking quality depends largely on the adhesive used and i...

Страница 21: ...ow has been established you can flock the object to be flocked To do this guide the Flocking Gun in continuous movements over and or into the object to be flocked 11 When the object is flocked as desi...

Страница 22: ...ge 2 Use the Blower Up Down keys 17 to set the blower 3 Use the Dosing Up Down keys 18 to set the flock dosing 4 Use the Up Down keys 19 to scroll through the presets and menu items 5 Press the menu k...

Страница 23: ...on key 21 The selected value then flashes and can be adjusted using the Up Down 19 keys Afterwards please confirm again The following settings can be selected Pre Blowing Setting the time of pre blowi...

Страница 24: ...e mains side 3 Open the service flap 12 with the supplied triangular key 4 Hold the flock hopper 34 firmly with one hand 5 With the other hand first press down the lever of the quick release on the ri...

Страница 25: ...essing the quick release lever on the left 32 and then the quick release lever on the right 33 upwards 10 Close the service flap 12 and unlock it with the supplied triangular key 11 Restore the power...

Страница 26: ...ed plate screen insert is reduced Conversely the contact pressure is reduced if the distance between the metering brush and the perforated plate screen insert is increased The distance between meterin...

Страница 27: ...ly until it rests on the eccentric axles 41 located in the flock funnel 13 Place the flock hopper 34 with the sieve 39 facing upwards under the flock supply container 14 14 Lock the flock funnel 34 by...

Страница 28: ...tion 2 Disconnect the AFP from the power supply To do this disconnect the power plug on the mains side 3 Open the lid of the flock supply container 14 4 Remove the protective grid 40 5 Use the supplie...

Страница 29: ...he parameters Dosing Blower and High voltage to the value 0 Press the key of the flocking gun Adjust the dosing so that the brush starts to rotate slowly Observe the driver If it is vertical set the d...

Страница 30: ...river 3 Press the brush on the left side firmly down into the brush bearings 4 Reposition the upper bearings on the lower bearings 5 Tighten the hexagon socket screws with the supplied hexagon socket...

Страница 31: ...k the power cable for mechanical damage Check whether the power plug is correctly mounted on the power cable Check whether fuses are defective at the AFP workstation Ground cable of the mains cable is...

Страница 32: ...Set the affected parameters correctly The air hose is blocked Check the hose for possible blockage Spiral brush worn out Increase the contact pressure between the dosing brush and the perforated plat...

Страница 33: ...that has deposited on the AIR FLocker PRO in and on the air hose and the flocking gun If you change the flock remove residual flock from the flock supply container the PU air hose the flocking gun and...

Страница 34: ...ound cable Art No 810005 16 Type plate 1 Specifies the machine type AIR Flocker PRO 2 Indicates the individual serial number of the respective AFP 3 Indicates the year in which the respective AFP was...

Страница 35: ...hed in 2014 L 96 309 of 29 03 2014 2006 42 EG Directive 2006 42 EC of the European Parliament and of the Council of 17 05 2006 on machinery and amending Directive 95 16 EC recast 1 Published in L 157...

Страница 36: ...ty EMC Part 3 3 Limits Limitation of voltage variations voltage fluctuations and flicker in public low voltage supply networks for equipment With a rated current 16 A per conductor which are not subje...

Страница 37: ...37...

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