SCHMITT SMP 150 PP Скачать руководство пользователя страница 7

General safety instructions

Qualified personnel

Make sure all personnel tasked with work on the pump
have read and understood this manual and all other appli-
cable documents, especially the safety, maintenance and
repair information, before they start any work.

Organize responsibilities, areas of competence and the
supervision of personnel.

Ensure that all work is carried out by specialist technicians
only:

Installation, repair and maintenance work

Transportation

Work on the electrical system

Make sure that trainee personnel only work on the pump
under supervision of specialist technicians.

Safety equipment

Provide the following safety equipment and verify its func-
tionality:

For hot, cold and moving parts: pump safety guarding
provided by the customer

For pumps without capability to run dry: Dry run pro-
tection

Warranty

Obtain the manufacturer's approval prior to carrying out
any modifications, repairs or alterations during the warranty
period.

Only use genuine parts or parts that have been approved
by the manufacturer.

2.2.3

Obligations of personnel

All directions given on the pump must be followed (and kept
legible), e.g. the arrow indicating the sense of rotation and
the markings for fluid connections.

Pump and components:

Do not step on them or use as a climbing aid

Do not use them to support boards, ramps or beams

Do not use them as a fixing point for winches or sup-
ports

Do not use them for storing paper or similar materials

Do not remove the safety guarding for hot, cold or moving
parts during operation.

Use personal protective equipment if necessary.

Only carry out work on the pump while it is not running.

Before all installation and maintenance work, disconnect
the motor from the mains and secure it against being
switched back on again.

Never reach into the suction or pressure-side flange.

Following all work on the pump, refit safety devices in
accordance with the instructions and bring into service.

Do not make any modifications to the device.

2.3

Specific hazards

2.3.1

Hazardous pumped liquids

When handling hazardous fluids, observe the safety regu-
lations for the handling of hazardous substances.

Use personal protective equipment when carrying out any
work on the pump.

Collect leaking pumped liquid and residues in a safe man-
ner and damage them in accordance with environmental
regulations.

2.3.2

Magnetic field

Individuals with implanted pacemakers must:

Be kept away from the pump with magnetic coupling and
parts of the magnetic coupling

Not be allowed to complete work with, or on, the magnetic
parts

The magnetic field of the magnetic coupling can destroy prod-
ucts that are sensitive to magnets. These include

Pacemakers

ID cards with magnetic strips

Credit cards and check cards

Electrical, electronic precision devices (e.g. mechanical
and digital clocks, calculators, hard disk drives)

11335/0320

SMP

7

Содержание SMP 150 PP

Страница 1: ...Version Print No 11335 0320 SCHMITT Kreiselpumpen GmbH Co KG Einsteinstra e 33 76275 Ettlingen Germany Phone 49 0 7243 54 53 0 Fax 49 0 7243 54 53 22 E mail info schmitt pumpen de Internet www schmit...

Страница 2: ...clean 12 5 4 2 Installing suction pipe 12 5 4 3 Installing the pressure pipe 12 5 4 4 Inspection for stress free pipe connections 12 5 5 Electrical connection 13 5 5 1 Connecting the motor 13 6 Opera...

Страница 3: ...ist of tables Tab 1 Other application documents purpose and where found 4 Tab 2 Warning signs and consequences if disregarded 5 Tab 3 Symbols and their meaning 5 Tab 4 Measures to be taken if the pump...

Страница 4: ...ctrical qualification Qualified electrician Transport qualification Qualified transport specialist Responsibility Read observe and follow this manual and the other applicable documents especially all...

Страница 5: ...dous situation Minor injury NOTE potentially hazardous situation Material damage Tab 2 Warning signs and consequences if disregarded Symbol Meaning Safety warning sign Take note of all information hig...

Страница 6: ...t convey any media containing solids The type of installation should be selected only in accor dance with these operating instructions For example the following are not allowed Hanging pumps in the pi...

Страница 7: ...or beams Do not use them as a fixing point for winches or sup ports Do not use them for storing paper or similar materials Do not remove the safety guarding for hot cold or moving parts during operat...

Страница 8: ...te example 1 Type 2 Serial number 3 Pump series 4 Size 5 Pump material 3 2 Description Self priming and magnetically coupled centrifugal pump in modular design 2 housing chambers Media lubricated plai...

Страница 9: ...5 Housing consisting of 2 chambers 6 Impeller concealed 7 Pump support 8 Magnetic coupling hidden 9 Terminal box 10 Motor 3 4 Magnetic coupling Pumps with magnetic couplings are hermetically sealed a...

Страница 10: ...lifting gear in accordance with the above diagram 2 Lift the modular pump appropriately 4 2 Storage NOTE Material damage due to inappropriate storage Store the pump properly 1 Rinse and empty the pum...

Страница 11: ...and horizontal Clean no oil dust or other impurities Capable of bearing the weight of the machine drive and all operating forces Ensures the stability of the machine drive 5 2 Setting up 1 Lift up th...

Страница 12: ...ure and flow rate to protect the pump against dry running and consequential damage 5 4 Connecting the pipes NOTE Material damage due to excessive forces and torques on the pump Ensure pipe connection...

Страница 13: ...ore all work on the electrical system disconnect the motor from the mains and secure against being switched back on again 5 5 1 Connecting the motor Follow the instructions of the motor manufacturer 1...

Страница 14: ...3 If the sense of rotation is different Change over the two phases 5 5 Electrical connection Page 13 6 2 Commissioning 6 2 1 Switching on Pump set up and connected properly Motor set up and connected...

Страница 15: ...y work on the pump Collect leaking liquid safely and damage fitting in accor dance with local regulations Take the following measures whenever the pump is shut down Pump is Action shut down Take measu...

Страница 16: ...pipe not vented Operate the stand by pump at least once a week 1 Fully open the suction side fitting if installed 2 Open pressure side fitting far enough so that the stand by pump operating temperatu...

Страница 17: ...therefore not possible to make general state ments about the operating life DANGER Danger to life and material damage due to magnetic field Make sure that personnel with pacemakers do not com plete wo...

Страница 18: ...rear cover 16 with impeller 13 off the external magnet 19 12 Remove the seal from the pump support 17 and check it for damage If necessary dispose of the seal and fit a new part Check the plain beari...

Страница 19: ...ry cordon off Make sure that personnel with pacemakers keep a safe distance of 1 m Make sure that no magnetizable metal parts can be attracted by the pump s magnetic coupling Make sure that parts of t...

Страница 20: ...he plain bearing 1 Remove the hexagon nuts and washers 12 from the hexagon socket screws 2 2 Remove the hexagon socket screws 2 3 Remove the front pump housing from the rear pump hous ing 10 4 Unscrew...

Страница 21: ...or mineral oil grease or cleaning agents to elastomer components 7 5 2 Assembly of the pump Following the drawings for assembly 9 1 2 Drawings Page 27 Note the correct tightening torque for assembly 9...

Страница 22: ...exagon nuts with washers 12 and hexagon screws 18 crosswise 29 Spin the motor fan impeller and make sure that the impeller 13 runs freely in the plain bearings 7 5 3 Install the pump into the system I...

Страница 23: ...istance of at least 150 mm from the mag netic coupling for magnetically sensitive objects If faults occur which are not specified in the following table or cannot be traced back to the specified cause...

Страница 24: ...ng direction Change over any two phases in the motor X X X X Impeller out of balance or blocked Dismount the pump and inspect it for dry running damage Clean the impeller X X X X Pressure pipe blocked...

Страница 25: ...meter X X X X Motor speed too high Compare the required motor speed with the specifications on the pump type plate Replace the motor if necessary Reduce the motor speed if speed control is available X...

Страница 26: ...Flange suction side 4 O ring 5 Filler cap with O ring 6 Housing seal 7 Partition 8 O ring 9 Filter 10 Rear pump housing 11 Flange pressure side 12 O ring 13 Impeller 14 Bearing bush 15 O ring 16 Rear...

Страница 27: ...Appendix 9 1 2 Drawings Sectional drawing 1 6 3 10 10 5 7 11 15 13 19 14 16 8 2 4 9 12 17 18 Fig 6 Parts sectional drawing 11335 0320 SMP 27...

Страница 28: ...Appendix Exploded drawing 6 5 4 3 1 11 12 9 7 8 10 12 13 14 15 2 19 18 17 16 Fig 7 Parts exploded drawing 28 SMP 11335 0320...

Страница 29: ...s of a pump installation 1 2 3 4 2 2 5 6 7 8 9 10 11 Fig 8 Installation example 1 Shut off valve pressure side 2 Pipe fixture 3 Foot valve or check valve 4 Pressure gauge 5 Shut off valve ventilation...

Страница 30: ...haft and the inner surface of the external magnet 19 must be flush A 19 Fig 9 Installation dimension A End of motor shaft and external magnet 19 9 3 4 Tightening torques of casing screws Comply with t...

Страница 31: ...gs for correct and secure fitting Quarterly Impeller Check the impeller for dirt and damage If the impeller is dirty clean it If the impeller is damaged replace it Plain bearing Check the plain bearin...

Страница 32: ...hat the design of the listed pumps satisfies the provisions of the EU Directives The relevant points satisfy the requirements of the EC Machinery Directive 2006 42 EC Low Voltage Directive 2014 35 EU...

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