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3.5  Error Messages

Error message 1:

- The DISPLAY shows 

EEE

 .

  The upper limit of the measuring range was exceeded by more than 100%.
  Reduce the applied load.
OR
  AUTO ZERO is no longer possible.
  Return the tension meter to the manufacturer for factory calibration.

Error message 2:

- The DISPLAY shows 

 .

  The lower limit of the measuring range was fallen below by more than 100%.
  Properly insert the process material.
OR
  AUTO ZERO is no longer possible.
  Return the tension meter to the manufacturer for factory calibration.

3.6  Dynamic Verification of Measuring Accuracy

All tension meters are calibrated with standard materials - such as polyamide monofila-
ment (PA) - according to the SCHMIDT factory procedure. The diameters are given in 
Chapter 2. Any difference in process material size and rigidity from the standard material 
may cause a deviation of the accuracy.In 95% of all industrial applications, the SCHMIDT 
calibration has been proven to provide the best results and is used for comparative pur-
poses.The tension meter is factory calibrated for a vertical material path (fig. 3.7).

The tension meter has been calibrated dynamically according to the
SCHMIDT factory procedure.
Therefore, differences may occur between static and dynamic readings. 

fig. 3.6

Line speed  Vmax. = 100 m/min

Hang twice the weight (pulley effect) which corresponds to the 
tension to be measured from the measured material, vertically, 
as shown here. Please keep in mind to include the weight of 
the lower deflection pulley when you calculate the suspended 
weight. Pay attention to the correct unit of measure cN.

Содержание PT-100

Страница 1: ...ension Meter PT Series Model PT 100 PT 100 L Edition PT 01 0 E Operating Instructions Valid as of 15 04 2011 Please keep the manual for future reference S C H M I D T c o n t r o l i n s t r u m e n t s ...

Страница 2: ...Measurement 6 3 2 Operating Elements 6 3 3 Setup 7 3 3 1 Charging the Battery 7 3 3 2 Switch On 7 3 3 3 Switch Off 7 3 3 4 Selecting the Units of Measure 8 3 3 5 Zero Adjustment of the Measuring Position Auto Zero 8 3 3 6 Selecting the Operating Mode 9 3 4 Taking a Measurement 9 3 4 1 Measuring in Tension Mode 9 3 4 2 Measuring in Speed Mode 10 3 4 3 Measuring in Length Mode 10 3 4 4 Displaying th...

Страница 3: ...he device Insufficient inspection of device components that are subject to wear Opening the device or improper repair work Disasters caused by the effects of foreign objects or by force majeure 1 1 Notices within the Operating Instructions The fundamental prerequisite for the safe handling of this device and its troublefree opera tion is the knowledge of the basic safety notices and safety instruc...

Страница 4: ...amage result ing from misuse The intended use also includes Complying with all notices included in the Operating Instructions and observing all inspection and maintenance works 1 8 Copyright 1 9 Declaration of Conformity RoHs II and WEEE Registration In compliance with the EU Directives 2004 108 EG and 2011 65 EU HANS SCHMIDT CO GmbH is registered in compliance with the German Electrical and Elect...

Страница 5: ... 200 FS Measuring Principle Strain gauge bridge Damping Selectable electronic damping moving averaging Display Update Rate 2 times per sec Display 3 digit LCD 9 mm high Power Supply LiPo accumulator 40 h continouse use 3 5 charging time and AC adapter 110 240 V AC with country specific adapters EU USA UK Auto Power Off Automatically after approx 3 min of non use Temperature Range 10 45 C Air Humid...

Страница 6: ... may cause permanent damage to the measuring spring and must be avoided under any circumstances 2 3 Unpacking Unpack the tension meter and inspect it for any shipping damage Notices of defect must be filed immediately at the latest within 10 days on receipt of the goods 3 2 Operating Elements fig 3 1 Calibration label option SCHMIDT Quality Seal ID plate with serial number 1 2 3 4 5 fig 3 2 1 MEAS...

Страница 7: ...Before you connect the AC adapter verify that the supply voltage is correct 100 V 240 V HANS SCHMIDT Co GmbH provides no warranty or liability for any damage resulting from the use of AC adapters from other manufacturers To charge the battery connect the cable of the AC adapter to the USB port When the battery is fully charged the battery level indicator will show 3 bars The charging time is appro...

Страница 8: ...nits of Measure You can set the instrument to cN or g for tension measurements and to m or inch for length measurements The default settings are cN and m Requirement Tension meter switched off as described in Chapter 3 3 3 Press and hold the ON OFF key until the display shows the currently selected units of measure Release the ON OFF key and then press the DAMP key to select the units of measure y...

Страница 9: ...splay briefly shows and then Press DAMP and ON OFF Length mode The display briefly shows and then Press DAMP and ON OFF Speed mode The display briefly shows and then The last operating mode used is not stored in memory when you turn off the in strument After power up the tension mode is always active by default 3 4 Taking a Measurement 3 4 1 Measuring in Tension Mode Requirements Switch on the ten...

Страница 10: ...itch on the tension meter Ch 3 3 2 and select the speed mode Ch 3 3 6 Insert the PROCESS MATERIAL as described in Chapter 3 4 1 Press the ON OFF ZERO key The DISPLAY now shows the measured values 3 4 3 Measuring in Length Mode While a length measurement is active blinks on the display Continuous measurement The measurement is performed for as long as PROCESS MATERIAL is run over the roll ers Requi...

Страница 11: ... no sensor signal is transmitted to the instrument For this purpose remove the magnet from the machine or disconnect the sensor from the instrument Measuring with automatic start stop signal The measurement is performed for a user defined number of machine revolutions fig 3 4 2a MAGNETIC SWITCH MAGNET Recommended switching distance approx 2 mm M5 thread CYLINDER of CIRCULAR KNITTING MACHINE The mo...

Страница 12: ...starting from zero The first switching pulse from the MAGNETIC SWITCH also triggers the measurement and display of the filament length 5 After the defined number of revolutions the instrument stops measuring the filament length The DISPLAY shows the measured filament length To start a new measurement zero the display by pressing the ON OFF ZERO key The previous reading is not saved 3 4 4 Displayin...

Страница 13: ...e DAMP key The DISPLAY shows 22 1 Damp cN DAMP below the currently measured value To switch off damping Press the DAMP key The DISPLAY shows 12 c N only the currently measured value 3 4 6 Changing the Damping Factor The tension meter is factory preset to a factor of 06 The tension values are thereby averaged for the display in the following way 6 old values 4 new values 10 The damping factor can b...

Страница 14: ...y procedure The diameters are given in Chapter 2 Any difference in process material size and rigidity from the standard material may cause a deviation of the accuracy In 95 of all industrial applications the SCHMIDT calibration has been proven to provide the best results and is used for comparative pur poses The tension meter is factory calibrated for a vertical material path fig 3 7 The tension m...

Страница 15: ...n on the DISPLAY should be equal to the value of the suspended weight pay attention to the measuring units If this procedure shows a deviation the tension meter has to be returned to the manufac turer for factory calibration The tension meter cannot be calibrated by the user Factory calibration of the tension meter is essential 4 Service and Maintenance The tension meter is easy to maintain Depend...

Страница 16: ...uestions and the resulting loss of time or possible misunderstandings please return the instrument with a detailed fault description to our service department Please indicate in your order whether you require an Inspection Certificate 3 1 according to DIN EN 10204 8 Repairs HANS SCHMIDT Co GmbH Schichtstr 16 D 84478 Waldkraiburg Germany Service address Shipping instructions We kindly ask for retur...

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