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10

Operating instructions

Solenoid interlock

AZM300

EN

7.2  Maintenance

In the case of correct installation and adequate use, the safety 

switchgear features maintenance-free functionality. A regular visual 

inspection and functional test, including the following steps, is 

recommended:

•  Check for a secure installation of the actuator and the solenoid 

interlock

•  Check max. axial misalignment of actuator and solenoid interlock.

• Check max. angular misalignment (see “Mounting” part)

• Fitting and integrity of the cable connections.

• Check the switch enclosure for damages

• Remove soiling

Adequate measures must be taken to ensure protection 

against tampering either to prevent tampering of the safety 

guard, for instance by means of replacement actuators.

Damaged or defective components must be replaced.

8.  Disassembly and disposal

8.1  Disassembly

The safety switchgear must be disassembled in a de-energised 

condition only.

8.2  Disposal

The safety switchgear must be disposed of in an appropriate manner in 

accordance with the national prescriptions and legislations.

7.  Set-up and maintenance

7.1  Functional testing

The safety function of the safety components must be tested. 

The following conditions must be previously checked and met:

1.  Check max. axial misalignment of actuator and solenoid interlock.

2. Check max. angular misalignment (see “Mounting” part)

3. Fitting and integrity of the cable connections.

4. Check the switch enclosure for damage.

5. Remove particles of dust and soiling.

6.  For variants with an emergency exit and emergency release,  

the following is to be considered:

•  For variants with emergency exits it should be possible to open the 

safety guard inside the hazardous area; it should not be possible to 

lock the safety guard from inside. 

•  By operating the emergency release lever outside of the hazardous 

zone it must be possible to open the guard system.

9.  Appendix

9.1  Wiring examples

The application examples shown are suggestions. They however do not release the user from carefully checking whether the switchgear and  

its set-up are suitable for the individual application.

Wiring example 1: Series-wiring of the AZM300 with conventional diagnostic output

The voltage is supplied at both safety inputs of the terminal safety component of the chain (considered from the safety-monitoring module). 

The safety outputs of the first safety component are wired to the safety-monitoring module.

X1

Y1

X2

Y2

1

2

3

5

6

8

X1 X2 24V GND

Y1
Y2

1

2

3

5

6

8

X1

4

Y1

4

Y1

X2

7

Y2

7

Y2

OUT

24V GND

OUT

SPS/PLC

IN

SPS/PLC

SPS/PLC

IN

24 VDC

GND

SPS/PLC

Safety outputs → evaluation

Содержание AZM300

Страница 1: ...be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer Detailed information regarding the range of applications can be found in the chapter Product description 1 5 General safety instructions The user must observe the safety instructions in this operating instructions manual the country specific installation standards as well as all ...

Страница 2: ... The safety switchgears are classified according to ISO 14119 as type 4 interlocking devices Designs with individual coding are classified as highly coded The different variants can be used as safety switch with interlocking function either as solenoid interlock If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used labelled with t...

Страница 3: ...e 24 VDC 0 25 A Rated operating current Ie 0 25 A Leakage current Ir 0 5 mA Voltage drop Ud 4 V Cross wire monitoring by device Yes Test pulse duration 0 3 ms Test pulse interval 1 000 ms Classification ZVEI CB24I Source C2 Sink C1 C2 Electrical data Diagnostic output Diagnostic output OUT Switching element p type short circuit proof Utilisation category DC 12 Ue Ie 24 VDC 0 05 A DC 13 Ue Ie 24 VD...

Страница 4: ...ng this is detected by the solenoid interlock and the safety gates Y1 Y2 switch off When such a fault occurs the protection equipment may open immediately just once before the safe condition of the machine is reached The system reaction of category 2 allows that a fault can occur between tests causing the loss of the safety function which is detected by the test 3 Mounting 3 1 General mounting ins...

Страница 5: ...ver is loosely supplied The lever should be fastened to the position intended with the supplied screws before first being used The lever should be installed on the unlocking triangle in such a way that the arrow on the triangle and the lever pivot are congruent The installation of the lever is possible on both sides The opposite is to be sealed with the seal included with delivery Emergency exit T...

Страница 6: ... 5 34 5 63 13 5 8 5 35 Ø26 Emergency exit T8 3 6 Actuator and accessories Actuator AZ AZM300 B1 not included in delivery 55 16 4 127 Ø6 7 35 18 5 37 4 8 6 46 23 4 Ø5 Mounting plate MP AZ AZM300 1 available as accessory 40 24 R2 5 101 R 1 5 R 8 18 5 78 Ø6 8 8 1x45 Lockout tag SZ 200 1 available as accessory t 3mm 107 37 23 5 13 5 Ø10 29 12 5 85 Ø4 25 3 5 10 Bowden cable release ACC AZM300 BOW M M O...

Страница 7: ...n of the safety outputs Safety outputs are disabled if the error warning is active for 30 minutes The signal combination diagnostic output disabled and safety channels still enabled can be used to stop the production process in a controlled manner After the rectification of the error the error message is reset by opening the corresponding safety guard For devices with serial diagnostic a bit can b...

Страница 8: ...Safety outputs Y1 Y2 Diagnostic output OUT Power to unlock Power to lock green red yellow AZM300Z AZM300B Guard open 24 V 0 V 0 V 24 V On Off Off 0 V 0 V 0 V Door closed not locked 24 V 0 V On Off Flashes 0 V 24 V 24 V Door closed locking impossible 0 V 24 V On Off Flashes 0 V 24 V 0 V Door closed and locked 0 V 24 V On Off On 24 V 24 V 24 V Error warning 1 0 V 24 V On Flashes 2 Off 24 V1 24 V1 0 ...

Страница 9: ...es For the evaluation of the serial diagnostics line either the PROFIBUS Gateway SD I DP V0 2 or the Universal Gateway SD I U are used This serial diagnostic interface is integrated as a slave in an existing field bus system In this way the diagnostic signals can be evaluated by means of a PLC The necessary software for the integration of the SD Gateway is available for download at products schmer...

Страница 10: ...nditions must be previously checked and met 1 Check max axial misalignment of actuator and solenoid interlock 2 Check max angular misalignment see Mounting part 3 Fitting and integrity of the cable connections 4 Check the switch enclosure for damage 5 Remove particles of dust and soiling 6 For variants with an emergency exit and emergency release the following is to be considered For variants with...

Страница 11: ...in configuration of the connector 5 8 4 3 2 1 7 6 Colour codes of the Schmersal connectors Poss colour codes of other customary connectors With conventional diagnostic output With serial diagnostic function IP67 IP69 to DIN 47100 IP69K PVC to IEC 60947 5 2 2007 A1 Ue 1 WH BN BN X1 Safety input 1 2 BN WH WH A2 GND 3 GN BU BU Y1 Safety output 1 4 YE BK BK OUT Diagnostic output SD output 5 GY GY GY X...

Страница 12: ...A1 2013 Notified body for the prototype test TÜV Rheinland Industrie Service GmbH Alboinstr 56 12103 Berlin ID n 0035 EC prototype test certificate 01 205 5281 02 15 Person authorised for the compilation of the technical documentation Oliver Wacker Möddinghofe 30 42279 Wuppertal K A Schmersal GmbH Co KG Möddinghofe 30 42279 Wuppertal Germany Phone 49 202 6474 0 Telefax 49 202 6474 100 E Mail info ...

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