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Operating Manual 

V

ACU

M

ASTER

 VHB 250-500 

BA 30.30.01.00223

 

J. Schmalz GmbH 
Aacher Straße  29 
D  - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

Status: 03.2013 / Index 00 

Page 2 / 16 

Table of Contents 

Safety 

1.1 

Instructions for the Company 

1.2 

Instructions for the Installation, Maintenance and Operating Personnel 

1.3 

Hazard Alert Symbols in this Manual 

1.4 

Installation Site Requirements 

1.5 

Intended Use 

1.6 

Emissions 

1.7 

Special Hazards 

1.8 

Workplaces 

1.9 

Instructions for the Operator 

1.10  Equipment for Personal Protection 
1.11  Behaviour in Emergencies 
1.12  Checking the Safety Devices 

Technical Data 

Description 

3.1 

Components of the Lifting Device 

3.2 

Controls 

3.3 

Vacuum Pump 

3.4 

Suction Pads 

3.5 

Main Rail 

Installation 

4.1 

Initiation 

4.2 

Adjusting the Suction Pads 

Operating 

5.1 

Safety Instructions 

5.2 

Lifting Loads 

5.3 

Lowering Loads 

5.4 

Moving the Lifting Device with the  Chain Hoist 

Trouble Shooting 

Maintenance 

7.1 

General 

7.2 

Maintenance 

7.3 

Vacuum Pump 

7.4 

Suction Pads / Seals 

7.5 

Oil and Water Separator 

7.6 

Leak Test 

7.7 

Inspection by a Qualified Person 

Rating Plate 

 

Guarantee, spare and consumable parts

 

Содержание VACUMASTER VHB 250

Страница 1: ...ual VACUMASTER VHB 250 500 BA 30 30 01 00223 J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de Status 03 2013 Index...

Страница 2: ...orkplaces 1 9 Instructions for the Operator 1 10 Equipment for Personal Protection 1 11 Behaviour in Emergencies 1 12 Checking the Safety Devices 2 Technical Data 3 Description 3 1 Components of the L...

Страница 3: ...e and consumable parts Operating Manual Vacuum Pump EVE 10 40 Operating Manual Electronic Warning Device Wire diagram EU Conformity Declaration Special Features The unit is equipped with the following...

Страница 4: ...ad and understood these operating instructions and especially the chapter Safety herein Your company must ensure by internal measures that the operators of the lifting device are properly trained that...

Страница 5: ...t safety time When power fails immediately put the load down if possible If this is not possible immediately leave the dangerous area near the load The device generates a very strong suction which can...

Страница 6: ...ion Hoses and Hose Clamps Check all suction hoses and clamps for proper mounting if necessary retighten the clamps Checking the Vacuum Storage See Tightness Inspection in chapter Maintenance Correct f...

Страница 7: ...nents of the Lifting Device This drawing is only valid for standard devices Parts with safety functions appear in bold type Pos Description Pos Description 1 Suspension bracket 7 Operator handle 2 Vac...

Страница 8: ...se load position Control panel Only valid by the version with solenoid valve The controls are mounted right of the manipulator handle It comprises the following controls Button 3 Suck Release The butt...

Страница 9: ...utomatic flow valves operating together with the suction pads which automatically detect when the necessary underpressure cannot be established Each suction pad is divided into two independent section...

Страница 10: ...or hoist used Secure it safely Consider the weight of the lifting device and the maximum carrying capacity Pull the supply cable with plug from the control box Connect the cable to the power supply o...

Страница 11: ...t go of the handle whilst lifting a load Do not pull loads to the side or drag them along with the lifting device Do not rip loose loads that have become jammed When there is a power failure put the l...

Страница 12: ...the pressure gauge As soon as a vacuum pressure of 0 6 bar has been reached you can lift the load By no means lift the load before It would fall off When lifting be sure to lift only one piece of the...

Страница 13: ...ine Vacuum pump defective Check the pump call for service Pump runs but does not generate a vacuum Wrong rotation direction Check and correct connections Slide valve is closed Open it Not all suction...

Страница 14: ...heck the guards as described in chapter Safety 7 2 Maintenance Interval Daily Weekly Monthly Every 6 months Every 12 months Inspect the safety devices Vacuum gauge OK Warning device actuated at correc...

Страница 15: ...d water separator must therefore be cleaned regularly in order to ensure safe operation of the lifting device Do not allow dust to enter into the suction opening when you take out the filter cartridge...

Страница 16: ...n Type no and year of construction are vital for identification of the unit Indicate these when ordering spares or filing claims and other inquiries The max lifting capacity indicates for which maximu...

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