Operating Instructions
V
ACU
M
ASTER
C
OIL
BA 30.30.01.00207
J. Schmalz GmbH
Johannes-Schmalz-Str. 1
72293 Glatten, Germany
Tel +49 7443 / 2403 - 0
Fax +49 7443 / 2403 - 259
Last updated: 05.2019 / Index 02
Page 2 / 21
Contents
1
SAFETY ____________________________________________________________________________________________ 4
1.1
I
NSTRUCTIONS FOR THE
O
PERATING
C
OMPANY
......................................................................................................................... 4
1.2
I
NSTRUCTIONS FOR
I
NSTALLATION
,
M
AINTENANCE AND
O
PERATING
P
ERSONNEL
............................................................................ 4
1.3
S
AFETY
I
NSTRUCTIONS IN THIS
M
ANUAL
.................................................................................................................................. 4
1.4
I
NSTALLATION
L
OCATION
R
EQUIREMENTS
................................................................................................................................ 5
1.5
R
EQUIREMENTS FOR THE
U
SER
.............................................................................................................................................. 5
1.6
I
NTENDED
U
SE
................................................................................................................................................................... 5
1.7
D
EFINITION OF THE
D
ANGER
Z
ONE
......................................................................................................................................... 6
1.8
E
MISSIONS
......................................................................................................................................................................... 7
1.9
S
PECIFIC
H
AZARDS
.............................................................................................................................................................. 7
1.10
W
ORKPLACES
..................................................................................................................................................................... 7
1.11
N
OTES FOR USERS OF THE LIFTING DEVICE
................................................................................................................................ 7
1.12
P
ERSONAL
P
ROTECTIVE
E
QUIPMENT
....................................................................................................................................... 7
1.13
W
HAT TO
D
O IN AN
E
MERGENCY
........................................................................................................................................... 8
1.14
C
HECKING
S
AFETY
E
QUIPMENT
.............................................................................................................................................. 8
2
TECHNICAL DATA ___________________________________________________________________________________ 9
2.1
T
ECHNICAL
D
ATA
................................................................................................................................................................ 9
2.2
D
IMENSIONS
...................................................................................................................................................................... 9
3
DESCRIPTION _____________________________________________________________________________________ 10
3.1
C
OMPONENTS OF THE LIFTING DEVICE
V
ACU
M
ASTER
............................................................................................................... 10
3.2
C
ONTROLS
....................................................................................................................................................................... 11
3.3
V
ACUUM
P
UMP
................................................................................................................................................................ 12
3.4
S
UCTION
P
LATE
................................................................................................................................................................ 12
3.5
S
WIVELING UNIT
............................................................................................................................................................... 13
3.6
A
CCESSORIES
.................................................................................................................................................................... 13
4
INSTALLATION ____________________________________________________________________________________ 14
4.1
S
TART OF
O
PERATIONS
...................................................................................................................................................... 14
5
OPERATION _______________________________________________________________________________________ 15
5.1
W
ORK
S
AFETY
I
NSTRUCTIONS
.............................................................................................................................................. 15
5.2
L
IFTING
L
OADS
................................................................................................................................................................. 16
5.3
D
EPOSITING
L
OADS
........................................................................................................................................................... 17
5.4
S
WIVELING
L
OADS
............................................................................................................................................................. 17
5.5
M
OVING THE
L
IFTING
D
EVICE WITH THE
C
RANE
S
YSTEM
.......................................................................................................... 17
6
TROUBLESHOOTING, SOLUTIONS _____________________________________________________________________ 18
7
MAINTENANCE ____________________________________________________________________________________ 19
7.1
G
ENERAL NOTES
............................................................................................................................................................... 19
7.2
M
AINTENANCE
S
CHEDULE
.................................................................................................................................................. 19
7.3
V
ACUUM
P
UMP
................................................................................................................................................................ 20
7.4
S
UCTION
P
LATE
/
S
EALING
L
IPS
........................................................................................................................................... 20
7.5
V
ACUUM FILTER
................................................................................................................................................................ 20
7.6
L
EAK
T
EST
....................................................................................................................................................................... 20
7.7
E
XPERT
A
PPROVAL
............................................................................................................................................................ 20
7.8
N
OTES ON THE
T
YPE
P
LATE
................................................................................................................................................. 21
8
WARRANTY, SPARE PARTS AND WEARING PARTS ________________________________________________________ 21
