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Power supply design

The design of the on-site supply, depends on the selected motor running time and selected

supply voltage. Accompanying values are „about values“, since there can be construction

unit dispersions within electronics. The power consumption in the blocking  position is run

time independently with max. 20 W. The power consumption for the heater is betwen 5

and 12 W. The heading is running only if the motor is in idle position! The initial starting

supply voltage required by the actuators power supply unit is around 2,0 A at 24 V for about

1 sec. (Please consider this while concepting the cross section ot the supply line)

Dimensioning/Design of the supply line

On long distances between voltage supply and drive, voltage drops occur due to line

resistances. As a consequence with 24 VAC/DC the actuator receives a too low tension

and does not start. In order to prevent this, the cross section of the inlet line is to be

designed/dimensioned accordingly. The accompanying formula allows the calculation of

the necessary line cross section, perhabs provides the maximally permitted conduit length

utilizing  the existing line cross section. Alternatively the secondary voltage can be increased

by selecting a transformer. For calcualtion purposses, following characteristics are essential:

UV = supply voltage in [V]

A = line cross section in [mm²]

L = conduit length in [m]

Factor 0.0714 = drive-specific factor

[Vmm²/m] ( based on the electrical conductivity of electrolytic copper with a  coefficient of

56m/Wmm²)

pannel

length „L“ [m]

terminal boxactuator

line cross section „A“ [mm²]

voltage

„Uv“ [V]

Formula for max. cable length „L“ at cable

cross section „A“

L = A 

(Uv-18V) : 0,0714

Formula of needed cable cross section

„A“ at a cable length of „L“

A = 0,0714 

L : (Uv-18V)

The „EL“ data sheet contains additional information for ExMax and

RedMax actuators of the size „M“, for the optimization and simplification

in regard to planning, installation and initial startup. It provides

influences of external factors in reference to the safe initiation of

the actuators, as well as technical references and problem solutions

(error indication). With the error indication, functions can be examined

and  different  error/problems  can  be  adjusted  locally.

Example: A = 1,5 mm², Uv = 24 V

Lengthof cable L = 126 m

Example: L = 250 m, Uv = 30 V

Cross section of  A = 1,5 mm²

  Rated current in acc. with motor running time

Voltage

Current

40s

60s

90s

120s

150s

240 V 

I

rated

0,3 A

0,3 A

0,15 A

0,10 A

0,10 A

24 V 

I

rated

1,0 A

0,7 A

0,5 A

0,4 A

0,4 A

  Rated current in acc. with motor running time (Spring return)

Voltage

Current

40s

60s

90s

120s

150s

240 V 

I

rated

0,4 A

0,3 A

0,15 A

0,10 A

0,10 A

24 V 

I

rated

2,0 A

1,8 A

1,4 A

1,4 A

1,4 A

Example:

24 V power supply with wire diameter 1,5 mm² = 126 m

Uv [V]

u

Power supply design

u

Design of line cross section 24...48 VAC/DC

u

Wiring alternatives for on-off, 3-pos, BF actuators

u

Wiring alternatives for modulating actuators

u

Use at ambient temperatures down to -20°C/-40°C

u

Error indication – problem treatment/solution

Power input depending of supply voltage

Dimensioning of the line cross section with 24…48 VAC/DC supply voltages

ExMax/RedMax – extra information EL-M

For additional mechanical data have a look at extra information „ME-M“

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27
26
25
24
23
22
21
20

50       100          150          200         250          300          350         400 L[m]

1 mm²

1,5 mm²

2,5 mm²

4 mm²

ExMax-.. and RedMax-.. extra information EL – size M

Schischek GmbH 

Germany, Mühlsteig 45, Gewerbegebiet Süd 5, 90579 Langenzenn, Tel. +49 (0)9101 9081-0, Fax +49 (0)9101 9081-77, E-Mail [email protected]

www.schischek.com

E X P L O S I O N P R O O F

Содержание ExMax CTM Series

Страница 1: ... 90 120 150 sec at 90 without On off 3 pos SB 1 0 ExMax 100 100 Nm 24 240 VAC DC 40 60 90 120 150 sec at 90 without On off 3 pos SB 1 0 ExMax 150 150 Nm 24 240 VAC DC 40 60 90 120 150 sec at 90 without On off 3 pos SB 1 0 ExMax 30 F 30 Nm 24 240 VAC DC 40 60 90 120 150 sec at 90 20 sec at 90 On off 3 pos SB 1 1 ExMax 50 F 50 Nm 24 240 VAC DC 40 60 90 120 120 sec at 90 20 sec at 90 On off 3 pos SB ...

Страница 2: ...et wrench slow motion enough torque force is required Attention with manual operation of actuators with spring return danger of injury exists with release let go the socket wrench Integral heater integral heater controlled for ambient temperature down to 40 C Housing material Aluminium die cast housing painted optional in amercoat painted CTM Dimensions L W H 286 150 116 mm for diagramm see extra ...

Страница 3: ...en push button T for minimum 3 seconds The actuator will drive into both end positions to be adjusted LED indicates green Adjusmtent time needs approx 180 sec 90 sec On 90 sec Off After that switch S into position 00 09 in acc with your required torque and running time B Selection of running time and torque Put switch S into the correct selected position in acc to above table The selected paramete...

Страница 4: ...ature below 20 C See extra information EL M F Excess temperature In acc to the ATEX rules and regulations Ex actuators must be protected against excess temperature An internal thermostat guarantees the temperature class in the event of failure If this thermostat is working the actuator must be sent to the factory ExMax actuators are equipped with an additional temperature sensor to stop the actuat...

Страница 5: ...of needed cable cross section A at a cable length of L A 0 0714 l L Uv 18V The EL data sheet contains additional information for ExMax and RedMax actuators of the size M for the optimization and simplification in regard to planning installation and initial startup It provides influences of external factors in reference to the safe initiation of the actuators as well as technical references and pro...

Страница 6: ...ors without external torque force min 10 Nm Attention If you use this type of wiring the heater does not work in case of open contact Attention If you use this type of wiring the heater does not work in case of open contact Attention If you use this type of wiring the heater does not work in case of open contact Integrated aux switches max 24 V 3 A 240 V 0 5 A switching at 5 and 85 Supply at aux s...

Страница 7: ...y on the clamps 1 and 2 Following parameters are to be considered by ambient temperaure 10 C 1 After mounting the actuator must bei immediately electrically connected 2 The actuator will only be activated after the operating temperature has reached at least 20 C 3 The adjustment options are only ensured after this heating up period IV Mechanical protection 1 The actuator must be operated with an o...

Страница 8: ...re remounting on the damper shaft Consider additional information ME M of the assembly instructions A modulating actuator Y works with reduced angle of rotation and already reaches its end positions before 0 V 4 mA respectively before 10V 20mA l At start up no self adjustment of angle of rotation was accomplished l Accomplish self adjustment of angle of rotation in accordance with assembly instruc...

Страница 9: ...unting For outdoor installation it has to be certain that the actuator is protected against direct sun exposure warmth and UV rain and snow by employing an enclosure roof Supply voltage is to be applied immediately after mounting in order to assure integrated heating at start Since explosion proof actuators must have internal safety temperature limiters these may not be exposed neither at storage ...

Страница 10: ... In case of spring return function the safety postion must be selected by turning the actuator 180 Mounting 1 Affix tap hole M8 in accordance with drill template on the damper or to a mounting bracket 2 Adjust drive shaft of the actuator with the socket wrench that the drive stands perpendicular to the damper before pluging actuator on to the damper shaft 3 Plug actuator onto damper shaft and fix ...

Страница 11: ...ten the remaining screws 6 Mount temperatur limiter type ExPro TT InPro TT 7 Mount terminal box 8 Connect sensor on actuator Note the drive shaft is selflockingly produced and may only be mechanically adjusted either with the provided socket wrench or the optional accessory HV M manual override External applied force to the shaft can lead to mechanical damage of the actuator Mounting instructions ...

Страница 12: ... Switch 1 Screw mounting bracket MKK M to the actuator A then screw terminal box to the mounting bracket B Mounting bracket MKK M can be mounted every 90 Terminal box mounted above the actuator Terminal box mounted beside the actuator 2 2 B A 4 Mounting of ExSwitch RedSwitch InSwitch accessory to the actuator Mounting of terminal boxes type ExBox RedBox InBox via mounting bracket type MKK M to the...

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