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Schenker SMART 80, Инструкция по установке, эксплуатации и обслуживанию


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COD: 80S12/24.D.2018 

 

THE PRESENT MANUAL BELONGS TO - 

Schenker Italia 

-  ALL RIGHTS RESERVED 

 

INDEX 

 

1. MANUAL CONSULTING

 ................................................................................................................................... 4 

1.1

 

S

TRUCTURE OF THE MANUAL

 ............................................................................................................................ 4 

1.2

 

D

ESCRIPTION OF THE PICTOGRAMS

 ................................................................................................................. 4 

2. GENERAL WARNINGS AND INFORMATION TO THE RECIPIENT

 ..................................................... 5 

2.1

 

I

MPORTANT INFORMATION

 ................................................................................................................................ 5 

2.2

 

S

AFETY WARNINGS

 ............................................................................................................................................ 5 

2.3

 

S

TART

-U

P

 ........................................................................................................................................................... 6 

2.4

 

W

ARRANTY

 .......................................................................................................................................................... 6 

2.5

 

I

DENTIFICATION OF THE UNIT

 .......................................................................................................................... 7 

2.6

 

N

ORMATIVE REQUIREMENTS

 ............................................................................................................................. 7 

2.6.1

 

D

IRECTIVES AND STANDARDS CONCERNING MACHINE SAFETY

 ................................................................. 7 

2.6.2

 

R

ESPECT FOR THE ENVIRONMENT 

–

 REQUIREMENTS FOR DEMOLITION AND DISPOSAL

 ......................... 7 

3. PRODUCT PRESENTATION

 ............................................................................................................................ 9 

3.1

 

T

RANSPORT AND MATERIAL HANDLING

 ........................................................................................................... 9 

3.2

 

S

TOCK

 ............................................................................................................................................................... 10 

3.3

 

P

ACKAGING

 ....................................................................................................................................................... 10 

3.3.1

 

P

ACKAGING CONTENTS

 ................................................................................................................................. 10 

3.4

 

A

TTACHED DOCUMENTS

 .................................................................................................................................. 11 

3.5

 

T

ECHNICAL DATA

 ............................................................................................................................................. 11 

3.6

 

C

HARACTERISTIC OF THE PRODUCT

 ............................................................................................................... 12 

3.7

 

A

DVANTAGES OF THE 

E

NERGY RECOVERY SYSTEM

 ...................................................................................... 13 

3.8

 

C

OMPOSITION OF THE MACHINE

 .................................................................................................................... 14 

3.8.1

 

P

UMP GROUP

 .................................................................................................................................................. 14 

3.8.2

 

W

ATERMAKER GROUP

.................................................................................................................................... 15 

3.8.3

 

A

CCESSORIES

 ................................................................................................................................................ 18 

4. MOUNTING AND INSTALLATION

 ............................................................................................................... 19 

4.1

 

G

ENERAL CRITERIA

 .......................................................................................................................................... 19 

4.2

 

C

OMPONENTS MOUNTINGS

 ............................................................................................................................. 20 

4.2.1

 

P

UMP GROUP

 .................................................................................................................................................. 20 

4.2.2

 

W

ATERMAKER GROUP

 ................................................................................................................................... 20 

4.2.3

 

A

CCESSORIES

 ................................................................................................................................................ 20 

4.3

 

I

NSTALLATION

 .................................................................................................................................................. 20 

4.3.1

 

W

ATER INTAKES AND DISCHARGES

 ............................................................................................................ 20 

4.3.2

 

S

EAWATER INTAKE

 ........................................................................................................................................ 21 

4.3.3

 

F

RESH WATER INTAKE FOR WASHING

 ......................................................................................................... 22 

4.3.4

 

B

RINE DISCHARGE

 ........................................................................................................................................ 22 

4.4

 

H

YDRAULIC CONNECTIONS

 ............................................................................................................................. 23 

4.5

 

E

LECTRIC CONNECTION

 ................................................................................................................................... 26 

4.5.1

 

R

EMOTE CONTROL PANEL MOUNTING

 ......................................................................................................... 26 

4.5.2

 

E

LECTRIC CONNECTIONS

:

 WIRES 

(SMART

 

80

 

12/24V

 

DC)

 ................................................................ 27 

4.5.3

 

E

LECTRIC LAYOUT SCHEME 

(12/24V

 

DC)

 ................................................................................................ 29 

5. FUNCTIONING AND USE

 .............................................................................................................................. 30 

5.1

 

C

OMMAND DESCRIPTION

 ................................................................................................................................. 30 

5.2

 

I

NTRODUCTION 

–

 BY PASS MODE

 ................................................................................................................... 35 

5.3

 

F

IRST START UP PROCEDURE

 .......................................................................................................................... 35 

5.3.1

 

P

RELIMINARY CHECKS BEFORE PROCEEDING WITH THE STARTUP PROCEDURE

 ...................................... 35 

Содержание SMART 80

Страница 1: ...ber 80S12 24D Year of construction 2006 Schenker Italia Via Delle Repubbliche Marinare 67 80147 Naples Italy Tel 39 081 5593505 Fax 39 081 5597372 E mail info schenker it WWW schenkerwatermakers com T...

Страница 2: ...DATA 11 3 6 CHARACTERISTIC OF THE PRODUCT 12 3 7 ADVANTAGES OF THE ENERGY RECOVERY SYSTEM 13 3 8 COMPOSITION OF THE MACHINE 14 3 8 1 PUMP GROUP 14 3 8 2 WATERMAKER GROUP 15 3 8 3 ACCESSORIES 18 4 MOUN...

Страница 3: ...1 6 1 CONTROL OF FILTER CLEANING CONDITION 41 6 2 CHECK THE PLANT WORKING PRESSURE 42 6 3 CHECK FOR ABSENCE OF LEAKS 42 6 4 CHECK FOR MEMBRANES REPLACEMENT 42 6 5 SHUTDOWN PROCEDURE 42 6 5 1 NECESSARY...

Страница 4: ...or example chapter 1 we will have 1 Chapter title 1 1 Paragraph title 1 1 1 Subtitle 1 1 1 1 Further subtitles The numbering of the pages figures and tables is reset to each chapter therefore we will...

Страница 5: ...HIS MANUAL IS PROPERTY OF SCHENKER ITALIA ANY REPRODUCTION EVEN PARTIAL IS PROHIBITED This manual was drafted according to the requirements of the 2006 42 EC Machinery Directive 2 2 Safety warnings We...

Страница 6: ...ct of materials and parts It is limited to the replacement or re pair of faulty parts The expense for the disconnecting and reinstalling on the vessel and transport of the equipment from or to our Ser...

Страница 7: ...6 EEC and subsequent amendments and additions 93 31 CEE implemented with D L December 4 1992 n 476 Standards UNI EN 292 1 and 292 2 safety of machinery 2 6 2 Respect for the environment requirements f...

Страница 8: ...24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 8 Different legislations are in force in the different countries therefore the prescriptions imposed by the laws and by...

Страница 9: ...lowing carefully the instructions on the present use and maintenance manual attachment points for loading devices etc Make sure that the lifting equipment used is in good condition and correctly maint...

Страница 10: ...ldest temperature could led to a freeze of the fluid inside the system with the consequence of a permanent fault of the system 3 3 Packaging 3 3 1 Packaging contents PACKAGING FIG 3 2 SMART 80 Waterma...

Страница 11: ...Use only recommended material for the installation especially pipes fittings and seals in accordance with the present manual Do not stock the unit under temperature of 5 DOCUMENTS INCLUDED IN THE PAC...

Страница 12: ...500 ppm TDS average CEE conformity In compliance with directives 89 392 CEE sect 1 general safety machines requirements 89 336 CEE electromagnetic compatibility 73 23 CEE electric safety requirements...

Страница 13: ...ars We invite you to read carefully this manual and to keep it for a quick reference Functioning principles The Schenker watermakers as alternative to the high pressure pumps of traditional systems ut...

Страница 14: ...ER GROUP 3 8 1 Pump group This pump has the duty of picking the sea water up and send it to the watermaker group through the pre filter The pump group is composed by the following components 5 micron...

Страница 15: ...RESERVED 15 3 8 2 Watermaker group WATERMAKER GROUP FIG 3 6 Manometer Fresh water production grey plastic fitting Pulsation dampener Depressurization valve Reverse osmosis membranes WATERMAKER GROUP...

Страница 16: ...ve necessary for the system functioning Manometers It is located on the front panel of the watermaker and it measures the working pressure of the watermaker Pulsation dampener is a black nylon cylinde...

Страница 17: ...he main valve of the Energy Recovery System Its function is check that the cycling of the machine is correct It is set at 1 3 bar Computer box It is an external unit It has to be installed relatively...

Страница 18: ...ed system of the boat and the electro valve on the filter holder On the filter inlet is positioned a manual valve that allows to replace the cartridge without depressurize the fresh water system of th...

Страница 19: ...nder the seawater level and as close as possible to the through hull fitting in vertical position The pump must be installed as low as possible respect to the seawater level and as close as possible t...

Страница 20: ...there are not height limits respect to the seawater level Anyway it should be installed above both pumps Avoid to install the system wherever any possible leak may cause damages to the boat or jeopar...

Страница 21: ...o not use the pre existing water inlet of the cooling system dedicated to the motor Size 3 4 INSTALLATION NOTES Allow a minimum 3 4 on off ball valve on the water intake The hose connections especiall...

Страница 22: ...must be 18 20 lit min at 2 5 bar CAUTION Pressurized tank Min flow rate must be 18 20 lit min at 2 5 bar 4 3 4 Brine discharge Salt water discharge The salt water drain shall be minimum size and it h...

Страница 23: ...inlet Watermaker Active carbon filter Fresh water outlet The hydraulic section that is continuously under consistent pressure is the pump outlet 5 m filter watermaker inlet connections For this secti...

Страница 24: ...re connections max 13 bar Connections fresh water pressurized system carbon filter backflow valve outlet pump inlet Connections pump outlet 5 microns filter watermaker inlet Rubber rinforced pipe PN 1...

Страница 25: ...ifier inside the watermaker unit marked OUT Create a Swan neck upward when the drain outlet on the vessel is positioned below the watermaker unit in order to guarantee a water head PRODUCTION FRESH WA...

Страница 26: ...mm height 116 mm It can be fixed on any internal boat panel provided that the area behind is free of humidity and condense and there is enough depth to house the rear part of the panel approx 8 cm The...

Страница 27: ...The general wires connection scheme between the external devices and the main electric box is the following Voltage Automatic Cable lenght switch up to 3 mts 3 7 mt 7 10 mt Volt Ampere mm2 AVG mm2 AV...

Страница 28: ...4 MOUNTING AND INSTALLATION COD 100S12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 28 WIRING LOGIC SCHEME12 24 VDC FIG 4 4...

Страница 29: ...MOUNTING AND INSTALLATION COD 100S12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 29 4 5 3 Electric layout scheme 12 24V DC ELECTRIC SCHEME SMART 80 12 24V DC FIG 4...

Страница 30: ...stop the system The system once pushed STOP usually doesn t stop suddenly It awaits for the correct positioning of the internal valve 2 3 seconds and then stops automatically If the automatic washing...

Страница 31: ...ushing STOP BY PASS It allows to exclude the sensor signal pressure switch that detects the correct cycling of the ERS The operation with the by pass is necessary only in case of malfunctioning of the...

Страница 32: ...before long inactivity periods The single washing operation will last about 1 minute The consumed fresh water for every washing is about 30 liters Therefore it is suggested to evaluate if the fresh w...

Страница 33: ...safety procedure In this case is suggested to perform a reset procedure checking again the functioning of the unit SYSTEM BLOCKED Push STOP to acknowledge the message This messages means that an hydra...

Страница 34: ...ker the display gives the following indications Pump 1 OFF ON Pump 2 OFF ON S wait This means that the salinity meter is still completing calculations S OK Quality of the produced water good micro Sie...

Страница 35: ...disabled 5 3 First start up procedure The first start up procedure is necessary to start a new plant for the first time or to restart it after having performed the laying up procedure The purpose of t...

Страница 36: ...nu mode pushing STOP and start the procedure pushing START 4 Close the depressurization valve when the display shows the specific message and wait for the completion of the procedure The procedure las...

Страница 37: ...the button START for more than 3 seconds The display will show the decreasing production time The system will stop when the selected time is reached and then perform the automatic washing if previousl...

Страница 38: ...5 Automatic functioning with level controls optional To activate the automatic start stop from floating switches please enter in the menu and set Level Control to ON Then exit from the menu by pushin...

Страница 39: ...ing pressure going up suddenly After approx 20 sec the computer recognizes the problem turn off the pumps and the red led start flashing This event besides being very unusual does not damage the syste...

Страница 40: ...5 FUNTIONING AND USE COD 80S12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 40 7 Close the depressurization valve 8 Restart the system...

Страница 41: ...usinh 3 Active carbon filter follow the instructions given in the table below OPERATION FREQUENCY PROCEDURE Check and cleaning of the strainer Every 5 days Visual inspection and washing Replacing of t...

Страница 42: ...dirty If cleaning also results insufficient it could be necessary to perform an alkaline washing using the chemical product SCHENKER CLEANING 2 SC2 It is recommended to contact a Schenker certified s...

Страница 43: ...E The available products for the shutdown procedure are the following 1 SCHENKER CLANING 1 SC1 Acid product to remove the inorganic components and preserve the watermaker during winter break 2 SCHENKE...

Страница 44: ...ng procedure 1 Disconnect the production pipe and collect about 20 liters of fresh water within a tank 2 Switch off the system by pushing the stop button 3 Prepare the solution carefully mixing the bo...

Страница 45: ...NGS TO Schenker Italia ALL RIGHTS RESERVED 45 5 Check they are well dipped in the solution and don t inhale air 6 Open the depressurization valve turn counterclockwise 7 Start the watermaker with the...

Страница 46: ...r approx 20 minutes checking that the hoses are properly positioned in the recipient so that to avoid inhaling air 9 Shut the plant off and connect the original hoses CAUTION It is necessary to perfor...

Страница 47: ...e propylene glycol with 15 liters of unchlorinated water by following the concentration suggested above 2 Disconnect the drain hose and the pumps suction hose 3 Connect two hose pieces to the drain an...

Страница 48: ...ound 13 Bar The pressure switch can be calibrated with a 2 mm hexagonal key To have access to the calibration screw it is necessary to operate on the screw that blocks the electrical connector of the...

Страница 49: ...ring operation the pump temporarily switches off giving rise to a start and stop phenomenon Pump pressure switch not correctly set Dirty filters or membranes Set pump pressure switch see pag 47 Clean...

Страница 50: ...o the insufficient battery charge Charge the batteries and try again If the system does not start check all the electrical connections between the remote panel and microcomputer again and replace the...

Страница 51: ...E 9 F5 ACTIVE CARBON FILTER CARTRIDGE CA 8 2 Long term cruising For long term cruising it is advisable to have onboard a cruising kit three 5 micron cartridge filter one active carbon filter one clean...

Страница 52: ...8 SUGGESTED SPARE PARTS COD 80S12 24 D 2018 EN THE PRESENT MANUAL BELONGS TO Schenker Italia ALL RIGHTS RESERVED 52 8 3 ERS spare parts...

Страница 53: ...ht become necessary in order to ensure the normal operating condition of the watermaker other common spares are listed below with relative images and codes Spare part name Code COUPLE HIGH PRESSURE HO...

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