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Tools selection & proper material range 

 
Tool type 

Tool materiale 

Work piece material 

End mill 

HSS 

Non-iron material iron 

TUNGSTEN CARBIDE 

Cast iron non-iron material 

Face mill 

TUNGSTEN CARBIDE 

Non-iron material iron 
Light material 

Drilling 

HSS 

Non-iron material iron 
Light material 

Tapping 

HSS 

Non-iron material iron 
Light material 

 

Speed Levels 

 

Warning: Change Speed only when machine is stopped. 

 

Levels 

 

RPM 

 

L 1 

 

L 2 

 

L 3 

  

H 1 

 

H 2 

 

H 3 

60 Hz 

60 

130 

230 

450 

800 

1500 

50 Hz 

50 

110 

190 

380 

670 

1250 

 

Features 

1.  This machine has several uses, such as surface cutting, drilling milling and also can 

equipped with an electric switch for tapping. 

 
2.  This machine is of fine quality, can be operated easily and it is not limited to skilled 

operators. 

 

3.  The drilling and milling operation can be performed by two methods: 

 

a.  Hand operation which makes quick drilling. 
b.  Worm gear feed operation, which makes slow automatic drilling. 

 

4.  Bronze adjustable nuts which adjust the there ad clearance and reduce the wear. They 

also make screws rotated smoothly and increase the there as accuracy. 

 
5.  Whole column which makes this machine strong, stable and also keep the high 

accuracy. 

 

6.  Head of tough cast ensures its accuracy lasting and enduring through the treatment of 

precise boring cylinder, grinding and internal stress relief. 

Содержание 40BK

Страница 1: ...MANUAL Geared Head Milling Drilling Machine 40BK 40BKS Industrivej 3 9 DK 9460 Brovst Denmark Tlf 45 98 23 60 88 Fax 45 98 23 61 44 ...

Страница 2: ...European Parliament and Council Directive 2006 42 EC of 17 May 2006 And also in accordance with Low Voltage EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 35 EU of 26 February 2014 EMC EUROPEAN PARLIAMENT AND COUNCIL DIRECTIVE 2014 30 EU of 26 February 2014 SCANTOOL A S Industrivej 3 9 9460 Brovst Denmark www scantool group com Tlf 45 98 23 60 88 Fax 45 98 23 61 44 ...

Страница 3: ...ND ACCESSORIES FEJL BOGMÆRKE ER IKKE DEFINERET TAPPING EQUIPMENT FEJL BOGMÆRKE ER IKKE DEFINERET SPINDLE POWER DOWN FEED OPERATION FEJL BOGMÆRKE ER IKKE DEFINERET SPECIFICATION OF T SOLT 11 7 MAINTENANCE 11 CLEANING LUBRICATING 11 CHANGING GEAR BOX OIL 11 LUBRICATION 12 TROUBLE SHOOTING 12 8 WIRING DIAGRAMS 15 9 POWER DOWN FEED OPERATION FEJL BOGMÆRKE ER IKKE DEFINERET 10 SPARE PARTS 17 PART DRAWI...

Страница 4: ...3 1 Overall Aspect ...

Страница 5: ...s dusty 3 Don t overreach Keep proper footing and balance at all times 4 Never stand on tool Serious injury could occur if the tool is tilted or if the cutting tool is accidentally contacted 5 Never leave tool running unattended Turn power off Don t leave tool until it comes to a complete stop 6 Drugs Alcohol Medication Do not operate tool while under the influence of drug alcohol or any medicatio...

Страница 6: ...very carefully and make sure the operator won t get injury and damage the machine 3 Specifications Model BK BKS 40 Spindle Taper MK 3 Drilling Capacity in Cast Iron 40mm Drilling Capacity in Mild Steel 32mm Swing 510mm Max Distance spindle to table 460mm Spindle Stroke 130mm Quill Diameter 76mm Spindle Speed RPM 90 1520mm Head Tilt Left Right 90 30 T Slot size 16mm Working Table 820x240mm Working ...

Страница 7: ... cutting drilling milling and also can equipped with an electric switch for tapping 2 This machine is of fine quality can be operated easily and it is not limited to skilled operators 3 The drilling and milling operation can be performed by two methods a Hand operation which makes quick drilling b Worm gear feed operation which makes slow automatic drilling 4 Bronze adjustable nuts which adjust th...

Страница 8: ... to bench stand 9 Bolt the stand legs to the floor while using a sturdy stand 5 Operating the machine Use of Main Machine Parts 1 To raise and lower the head by head handle 2 Equipped with an electric switch for tapping operation clockwise or counter clockwise 3 To adjust the quick or slow feeding by feed handle 4 To adjust the table left and right travel by table handle wheel 5 To adjust the tabl...

Страница 9: ... if a multiple spindle drilling or tapping head is used If adjustment is necessary loosen lock screw while holding quill spring housing Do not allow the housing to turn in your hand or spring will unwind Turn entire housing assembly clockwise the number of turns necessary to cause the quill to return to its up position Note the flat of the spring housing pilot is lined up with the spring loading h...

Страница 10: ...ngitudinal feed it is advisable to lock the cross feed table travel to insure the accuracy of your work To do this tighten the small leaf screw located on the right side of the table base 2 To tighten the longitudinal feed travel of the table for cross feed milling tighten the two small leaf screws on the front of the table base 3 Adjustable travel stops are provided on the front of the table for ...

Страница 11: ...p of the spindle shaft approximately 2 turns with a wrench Rap the top of the arbor bolt with a mallet After taper has been broken loose holding chuck arbor on hand and turn detach the arbor bolt with the other hand 2 To Install Face Mill or Cutter Arbor Insert cutter and cutter arbor into the taper of spindle Tighten arbor bolt detach securely but do not over tighten 3 Removing Taper Drills a Tur...

Страница 12: ...sufficient fill it Monthly Maintenance 1 Adjust the accurate gap of slide both on cross and longitudinal feed 2 Lubricate bearing worm and worm shaft to avoid wear Yearly Maintenance 1 Adjust table to horizontal position for maintenance of accuracy 2 Check electric cord plugs switches at least once a year to avoid loosening or wearing Cleaning Lubricating Your machine has been coated with a heavy ...

Страница 13: ...nput voltage and draw back the main switch 2 Break down of fuse in switch box Replace with new one 3 In case of too must current the overload relay jumps away automatically Press the overload relay and it will return to the correct position Motor Overheat and No Power 1 Overload Decrease the load of feed 2 Lower voltage Adjust to accurate voltage 3 Spoiled contact point of magnetic switch Replace ...

Страница 14: ...ibration 1 Motor out of balance Balance or replace problem motor 2 Bad motor Replace motor Motor stalls 1 Over feeding Reduce feed rate 2 Dull drill Sharpen drill and keep sharp 3 Motor not building up to running speed Replace or repair motor Check fuses in all three legs on three phase motors and replace if necessary 3 Bad motor Replace motor Noisy operation 1 Excessive vibration Check remedy und...

Страница 15: ...14 Failure to clamp work piece or work holding device to table Clamp work piece or work holding device to table surface ...

Страница 16: ...d Function Technical Data Qty Suppiler Suppilerg Reference Remark Klinger IE 13 5A UE 230V UC 230V 50Hz Overload 11 5A 1 Klinger K700 082917 VDE 0620 IEC 204 1 VDE 0113 Teil 1 EN 60204 1 6 93 M Motor 1 11Kw 230V 11A 1420 rpm 1 Jiuh Dah Jef H ...

Страница 17: ...on Technical Data Qty Supplier Supplier Reference Remark Klinger IE 13 5A UE 400 VUC 400V 50Hz Overload 2 1A 1 Klinger K700 082917 VDE 0620 IEC 204 1 VDE 0113 Teil 1 EN 60204 1 6 93 M Motor 0 75Kw 400V 1 8 1420 rpm 1 Jiuh Dah Jef H ...

Страница 18: ...17 8 Spare Parts Part Drawings for model 40BK ...

Страница 19: ...18 ...

Страница 20: ...19 ...

Страница 21: ...20 ...

Страница 22: ...21 ...

Страница 23: ...6114 Locknuts 2 11 2 HW205 Washer AW06 30 1 11 3 CA30206J Taper Roller Bearing E30206J 1 11 4 6116 2 Rack Sleeve MT3 1 11 4 6116 3 Rack Sleeve MT3 Heat treatment 1 11 4 6116 6 Rack Sleeve R8 1 11 4 6116B Rack Sleeve R8 Heat treatment 1 11 5 CA30207J Taper Roller Bearing 30207J 1 11 6 6117 Spindle Shaft MT3 1 11 6 6117 1 Spindle Shaft MT3 Heat treatment 1 11 6 6117 2 Spindle Shaft R8 1 11 6 6117 3 ...

Страница 24: ...142 2AS Hand wheel Assembly 1 54 61107 Worm Gear 1 55 61115 Spring 1 56 61110 Handle Base 1 57 6138 Blade Adjustable Knob 1 58 290086 Plastic Round Knob 3 59 6139A Knob W Shaft 3 60 HP309S Miter Pin Set 1 63 6120 Cutter Arbor 25 4 M10xP1 5 1 63 6120 1 Cutter Arbor 25 4 M12xP1 75 1 63 6120 2 Cutter Arbor 25 4 W3 8 16 1 63 6120 3 Cutter Arbor 25 4 W1 2 12 1 63 6120 4 Cutter Arbor 25 4 W7 16 20 D182 ...

Страница 25: ...218S Anti dust Plate 1 623 6627 1 Gib Strip 30L 1 624 6607 Gib Strip 1 625 6214 Movable Fixed Block 1 626 S018 Hex Socket Head Screw 5 16 x1 2 L 4 627 6212 Gib Strip Bolt 2 628 6630 Bushing 4 629 6213 1 Grip 2 629 6213 2 Grip 2 630 6151 1 T Screw 2 630 6213 Thumb Screw 2 631 S414 Hex Socket Head Screw 5 16 x1 L 2 632 W205 Spring Washer 5 16 3 633 S418 Hex Socket Head Screw 5 16 x2 1 4 L 1 634 6215...

Страница 26: ...e Set 1 542 6027 1S Clamp Handle 1 201 HG005 Oil Seal 40x 68x8t 1 202 HCR09 C Retainer Ring R68 1 203 HCS23 C Retainer Ring S40 1 204 CA6008ZZ Ball Bearing 6008ZZ 6008ZZ 2 205 2401006 Gear 1 206 HG003 Oil Seal 35x 45x8t 1 207 2401008 Oil Seal Ring 1 208 HB302 Cover 35 2 209 HCR04 C Retainer Ring R35 2 210 CA6002ZZ Ball Bearing CA6002ZZ 6002ZZ 5 211 2401020 Gear Shaft 1 212 HK023 Key 6x6x10L 1 213 ...

Страница 27: ...26 Part drawings for model 40BKS ...

Страница 28: ...27 ...

Страница 29: ...28 ...

Страница 30: ...29 ...

Страница 31: ...30 ...

Страница 32: ...31 ...

Страница 33: ...32 ...

Страница 34: ...114 Locknuts 2 10 2 HW205 Washer AW06 30 1 10 3 CA30206J Taper Roller Bearing E30206J 1 10 4 6116 2 Rack Sleeve MT3 1 10 4 6116 3 Rack Sleeve MT3 Heat treatment 1 10 4 6116 6 Rack Sleeve R8 1 10 4 6116B Rack Sleeve R8 Heat treatment 1 10 5 CA30207J Taper Roller Bearing 30207J 1 10 6 6117 Spindle Shaft MT3 1 10 6 6117 1 Spindle Shaft MT3 Heat treatment 1 10 6 6117 2 Spindle Shaft R8 1 10 6 6117 3 S...

Страница 35: ...r MT3 M12 22 1 38 6122 Cutter Arbor NT30 1 38 6120A Cutter Arbor MT4 M12xP1 75 25 4 1 38 2401194 Cutter Arbor MT4 M12xP1 75 22 1 39 6168 Punch Key 1 40 Switch 1 41 6186 Milling Cutter 25 4 1 41 6186A Milling Cutter 25 4 1 41 6186C Milling Cutter 22 1 41 6186D Milling Cutter 27 1 42 6187 Chuck JT6 1 42 6187 1 Chuck B16 1 44 260616S Chuck Guard Asbly 1 44 260616AS Chuck Guard Asbly Optional 1 601 66...

Страница 36: ...1 10 2450072A Gear 1 401 11 2450071A Gear 1 401 12 2450070A Gear 1 401 13 2450073A Worm Shaft 1 401 14 HK010 Key 5x5x28L 1 401 15 2450008 Worm Gear 1 401 16 HCR04 C Retainer ring 1 401 17 2450014 Cover 1 401 18 2450078A Transmission Worm Shaft 1 401 19 HK011 Key 1 401 20 HK001 Key 5x5x32L 1 401 21 2450075A Gear 4x4x10L 1 401 22 2450076A Gear 1 401 23 2450077A Gear 1 401 24 HCS08 C Retainer ring 1 ...

Страница 37: ...027 Spring Pin 2 420 9 2450097 Clutch Key Pin 2 420 10 2450026 Clutch Key 2 420 11 2450028 Spring 2 420 12 HE008 E Ring E5 2 421 S303 Flat Cross Head Screw 3 16 x3 8 L 1 422 HB501 Oil Nozzle 1 8 1 423 2450109 Rubber Plate 1 501 2422001 Vertical Square Column 1 502 2422016 Headstock Swivel Base 1 503 HB109 Oil Seal PT1 8 2 504 6212 Gib Strip Bolt 2 505 2422029 Grip 2 506 HP303 Miter Pin M6x50L 1 48...

Страница 38: ... Oil Seal 17x 35x8t 1 316 CA603ZZ Bearing 6003ZZ 1 317 HK007 Key 5x5x16L 1 318 HK006 Key 5x5x10L 1 319 2450004 Transmission Worm 1 320 2450053 Clutch Block 1 321 HS413 Hex Socker Headless Screw 4 322 2450052 Worm Shaft 1 323 2450057 Bushing 1 324 2450054 Spring 1 325 2450055 Nut 1 326 CA6001ZZ Bearing 6001ZZ 1 327 HB302 Dust Cover 35 2 328 HCR04 C Retainer ring R35 2 329 CA6002ZZ Ball Bearing 6002...

Страница 39: ...38 Fig 2 Drawing for 40 BK Aut Power Feed System ...

Страница 40: ...g Stop 1 19 2450032A Scale Base INCH 1 19 2450032B Scale Base METRIC 1 20 Pin ø5 1 21 2450033 Scale Base Set Screw 1 22 2450039 Handle Rod Pin 2 23 2450037 Handle Body 1 24 2450038 Handle Rod 2 25 290086 Plastic Round Knob 2 26 2450063 Graduated Base Fixed Grip 1 27 Washer 1 28 5457 Hex Socket Head Screw M8x12L 1 29 2450060 Scale 2 30 Rivet ø2x4L 4 31 2450051 Pin 1 32 S416 Hex Socket Head Screw 5 ...

Страница 41: ...35 1 55 2450014 Cover 1 56 2450078A Transmission Worm 1 57 K009 Key 5x5x32L 1 58 K001 Key 4x4x10L 1 59 2450075A Gear 1 60 2450076A Gear 1 61 2450077A Gear 1 62 C 107 C Ring S19 1 63 2450085A Spacer Ring 1 64 2450088A Graduated Bottom Plate 1 65 S442 Hex Socket Head Screw M5x 12L 2 66 2450047 Hand Wheel METRIC 1 66 2450047D Hand Wheel INCH 1 67 Flat Washer M6 1 68 S448 Hex Socket Head Screw M6x 12L...

Страница 42: ...rned complete to one of our Service Branches or Official Service Agents The product has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents Documentary proof of purchase date is produced when the goods are ...

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