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3.2 Preparing the Joint

Before welding, the surface of work piece needs to be free of dirt, rust, scale, oil or 
paint. Or it will create brittle and porous weld. If the base metal pieces to be joined are 
thick or heavy, it may be necessary to bevel the edges with a metal grinder. The correct 
bevel should be around 60 degrees.

See following picture:

Based  on  different  welding  position,  there  are  different  welding  joint,  see  following 
images for more information.

4. Ground clamp connection

Clear any dirt, rust, scale, oil or paint on the ground clamp. Make certain you have 
a good solid ground connection. A poor connection at the ground clamp will waste 
power and heat. Make sure the ground clamp touches the metal.

5. Electrode

The  welding  electrode  is  a  rod  coated  with  a  layer  of  flux.  When  welding,  electrical 
current  flows  between  the  electrode  (rod)  and  the  grounded  metal  work  piece.  The 
intense heat of the arc between the rod and the grounded metal melts the electrode 
and the flux. The most popular electrodes are:  
- E6011 60,000 PSI tensile strength deep penetrating applications. 
- E6013 60,000 PSI tensile strength used for poor fit up applications 

WELDING MODE INDICATOR

When the welding mode MMA is selected, the indicator MMA will be on. When the 
welding mode TIG is selected, the indicator TIG will be on.

VRD FUNCTION

Means when the machine is not in working status, the no load voltage will be 
decreased to a very low safety voltage to prevent the electric shock. 

INSTALLATION

1. Power requirement

AC single phase 240V, 50/60HZ fused with a 25amp time delayed fuse or circuit breaker 
is required. 

• The equipment class of CARiARC 140DB DC Inverter Arc Welder is class A.
• CARiARC 140DB DC Inverter Arc Welder adopt the drooping characteristic. 
• High voltage danger from power source! Consult a qualified electrician for proper 

installation of receptacle. This welder must be grounded while in use to protect the 
operator from electrical shock. 

• Do not remove grounding prong or alter the plug in any way.  Do not use any adapters 

between the welder’s power cord and the power source receptacle. Make sure the 
POWER  switch  is  OFF  when  connecting  your  welder’s  power  cord  to  a  properly 
grounded 240Vac, 50/60Hz, single phase.

2. Extension cord

During  normal  use  an  extension  cord  is  not  necessary.  It  is  strongly  recommended 
that an extension cord should not be used because of the voltage drop they produce.  
This drop in voltage can affect the performance of the welder.  If you need to use an 
extension cord it must be a #12 gauge cord at the smallest. 
- Do not use an extension cord over 7.5 metres in length.

3. Setting up the work piece  
3.1 Welding positions

There are two basic positions, for welding: Flat and Horizontal. Flat welding is generally 
easier, faster, and allows for better penetration. If possible, the work piece should be 
positioned so that the bead will run on a flat surface.

WARNING

 

 

 

Содержание CARiARC 140DB

Страница 1: ......

Страница 2: ...in use WARRANTY This product is guaranteed against defects for a period of 12 months from date of purchase This warranty is provided by Super Cheap Auto Pty Ltd ACN 085 395 124 Supercheap Auto of 751...

Страница 3: ...are oil free with no pockets or cuffs that will collect sparks Connect ground lead as close to the area being welded as possible to ensure a good ground Do not allow any body part to come in contact w...

Страница 4: ...d paths of electrical current from causing electrical shock and fire hazards Hot Materials Welded materials are hot and can cause severe burns if handled improperly Do not touch welded materials with...

Страница 5: ...o weld POWER SWITCH In the OFF position no power is being supplied In the ON position power is supplied to the main transformer and control circuit POWER CORD The power cord connects the welder to the...

Страница 6: ...ne is not in working status the no load voltage will be decreased to a very low safety voltage to prevent the electric shock INSTALLATION 1 Power requirement AC single phase 240V 50 60HZ fused with a...

Страница 7: ...ate protection Wear flameproof welding gloves heavy long sleeved shirt cuffless trousers high topped shoes and a welding helmet or shield Scratch the work piece with the end of electrode to start arc...

Страница 8: ...g It is important that the gap be maintained during the welding process and it should be neither too wide or too narrow If too narrow the rod will stick to the work piece If too wide the arc will be e...

Страница 9: ...gasses around the weld This prevents air from reaching the molten metal and creating an undesirable chemical reaction The burning coating however forms slag The slag formation appears as an accumulati...

Страница 10: ...ly recover when the temperature low down Using over the rated duty cycle It will automatically recover when the temperature low down 2 Cooling Fan not working or turning very slowly Switch broken Repl...

Страница 11: ...ack panel 2 05 05 175 1 23 Rocker switch 2 07 80 802 1 24 Power line harness 2 03 05 302 1 Note Some parts are listed and shown for illustration purposes only and are not available individually as rep...

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