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SAS/op/proc/forks/op manuals/Ex/EXTREME MANUAL 

v13

.pub  2/24/2019                       

Page 6 

                   

© 2014-2019 S.A.S. of Luxemburg, LLC.

 

 

PROTECTIVE EQUIPMENT 



Safety glasses with side shields    

 

● Leather gloves 



Work boots with heavy sole and safety toes        ● Hard hat 



Fire extinguishing equipment 

 

 

     ● Adequate spill kit, oil dry etc.  



Other such safety equipment  to protect personnel from injury.

 

 
 

Puncture or cut injuries may occur if contact made with sharp objects.  Sharp 
objects are present from breaking materials out of scrap cars. Avoid contact. 
 
Do not work under grapple claws, hold down, or any object lifted by this equip-
ment.  An unexpected movement, shift in the object, or hydraulic failure may 
cause claw, hold down, or object drop.  Serious injury or death may occur. 

 
 

PERSONNEL TRAINING 

Prior to installation or use of this equipment all personnel must review this operator 
manual, excavator manufacturer’s manual and other pertinent safety manuals and be 
trained by qualified personnel.  All hazards must be identified to ensure personnel 
avoid these hazards. Signed documentation certifying individual training has been 
completed is a must.  Periodic retraining is recommended. Failure to follow Manufac-
turers recommendations can result in serious injury and property damage. 
 

 

 

SITE PREPARATION & CLEAR OPERATING SPACE RECOMMENDED 



The Extreme™ Auto Processor should only be used in areas that are equipped 
with proper fluid containment measures, to ensure capture and containment of 
residual fluids in accordance with any and all environmental regulating body. 



Operation area must be sufficiently clear of buildings and overhead power lines. 



No Smoking, Safety Glasses & Hard Hat Required signage is recommended. 



Provide adequate space around this equipment to ensure all persons are kept at 
least 15 Meters (50 feet) away from the equipment and cars being moving by it. 

 

 

VEHICLE PREPARATION PRIOR TO USING THE EXTREME™ AUTO PROCESSOR 



Prior to use of this attachment, remove all batteries, gasoline, diesel fuel, all 
types of fuels, mercury switches, air conditioning Freon, engine oil, transmission 
fluid, antifreeze and other fluids. 



Engines, transmissions, and other components will be damaged, and only be 
suitable for metals recycling, not as cores or resalable operable parts.  

 
 
Vehicles contain several hazardous elements that pose explosion and fire haz-
ards, such as gasoline and electric batteries containing battery acid.  Be sure 
these are safely removed prior to using the EXTREME™ Auto Processor.   
Failure to remove may result in explosion, fire hazard & injuries.  
Keep adequate fire suppression equipment accessible and persons trained on 
operation. 

GENERAL SAFETY GUIDELINES (PAGE 6)

 

SAS™ EXTREME™ AUTO PROCESSOR 

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA 

Phone: 920-845-2307  



1-877-SAS-FORK  



Fax: 920-845-2309  



Web: www.sasforks.com  

Содержание EX-25 v1

Страница 1: ...E MANUAL v13 pub 2 24 2019 Page 2014 2019 S A S of Luxemburg LLC EXTREME Auto Processor Excavator Attachment Manual v13 USA Patents D672 369 D704 752 D740 861 9 211 832 D747 170 8 414 704 D779 564 D77...

Страница 2: ...el numbers on SAS EXTREME Auto Processor Attachment Note below for easy reference Providing this information when contacting your local Distrib utor Supplier Service Representative or SAS will improve...

Страница 3: ...r RD20A500BA2 Serial Number SAS F4968 Lower Page 38 39 EX 35 v2 SAS EXTREME Parts Diagram Serial Number SAS F5453 F5720 Page 40 EX 35 v1 SAS EXTREME Parts Diagram Serial Number SAS F5188 only Page 41...

Страница 4: ...ld result in serious injury or death The Caution Symbol indicates a hazardous situation that if not avoided could result in minor injury or potential property damage The Notice Symbol indicates worst...

Страница 5: ...sufficient distance away from flammable or explosive gas es liquids or substances to avoid risk of ignition Operating in an explosive environ ment may cause an explosion and fire resulting in injury...

Страница 6: ...Processor should only be used in areas that are equipped with proper fluid containment measures to ensure capture and containment of residual fluids in accordance with any and all environmental regul...

Страница 7: ...ure to release energy or disable hy draulic energy can result in serious injury or death High pressure fluids can also dis charge at great velocity and cause injection into skin Wear safety glasses an...

Страница 8: ...ription Quantity Label reorder LABEL 1 PRODUCT ID PLATE 1 ID PLATE CE EX LABEL 2 KEEP BACK 15 METERS 50 FT 2 W LAB STAYBACK50FT LABEL 3 KEEP AWAY MOVING PARTS 1 W LAB WARNING PINCH LABEL 4 READ EQUIPM...

Страница 9: ...ded Pressure and flow test Have pressure results available Set pressures between 24 31 Mpa 240 310 Bar 3 500 4 500 PSI Not to exceed 31 Mpa 310 Bar 4 500 PSI Inspect pins bushings in arm and dozer bla...

Страница 10: ...ENT POTENTIAL X FRAME REINFORCEMENTS TO CONSIDER Excavator OEM x frame brackets which mount OEM dozer blade may not provide sufficient distribution of loads from SAS Extreme Hold Down Arm attachment m...

Страница 11: ...amount Retest Repeat until jerking occurs then turn back to achieve smooth motion b Test rotational clearance with HDA raised incrementally higher Stay clear of pinch points overhead electrical wires...

Страница 12: ...0000 K 3 Flat Washer cylinder base pin 2 WASHER F 0 625 GR8 L Pin hold down to hinge lower pivot 2 1315TILT 3454 ASY L 1 Bolt lower pivot pin 2 WBOLT 0 625X1 50 GR8 L 2 Pin lock spacer lower pivot pi...

Страница 13: ...to the pilot port on this Valve This pilot line is typically the smaller of the two small lines that run through the swivel collector This enables the 2nd position of the Valve to function when the hi...

Страница 14: ...nect hydraulic hoses 34 Mpa 344 Bar 5 000 psi Jaw Grapple Rotator minimum hose dia 19 mm 3 4 Motor drain case drain free flow hydraulic return 12 5mm 1 2 SAS has no responsibility as to performance of...

Страница 15: ...on every 500 hours thereafter Visual Inspections Frequency daily pre operation inspection or every 10 operating hours Bolt Pin Bolt C Clip Pin Bolt C Clip Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt s P...

Страница 16: ...GE 16 SAS EXTREME GREASING S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Place grapple on fir...

Страница 17: ...of grease Grease should have excellent water repulsion durability antirust capabilities adhesive abilities and mechanical stability Lubrication interval chart Grease nipple locations Raceway 2 nipples...

Страница 18: ...ER LIFE From factory the rotator came with an accumulator to relieve pressure These parts have a life cycle and can fail Installing a case drain free flow return line can help prevent damage to motor...

Страница 19: ...ng on firm level ground Hold Down Assembly HDA must be resting on firm level ground Excavator must be parked on firm level ground Excavator engine must be turned off EXTREME AUTO PROCESSOR ATTACHMENT...

Страница 20: ...entive mainte nance guidelines can result in equipment failure resulting in injury or property damage JAWS JAW TIPS WIRE STRIPPER HOLD DOWN ARM PATENTED Grease Bolt s Pin Bolt s Pin Bolt s Pin Bolt s...

Страница 21: ...eration Ground or working surface stability More unsafe soft unpredictable or variable surface compaction vs More safe solid surface Positioning of excavator on such working surface More unsafe angled...

Страница 22: ...sembly and interpret the excavator OEM chart whereas the position of the dozer blade or stabilizers are considered to be off the ground to deter mine the permissible load Sample chart This chart does...

Страница 23: ...ed load may cause the ma chine to tip over To provide best sta bility prior to rotating the cab place hold down arm firmly against ground or on car Wear seat belt Risk of claw contact with cab damage...

Страница 24: ...Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Pinch points will cause serve injury Stay clear of pinch points at all times Only an au...

Страница 25: ...SE END CLAW PIN RH 1 1902 007 V3 ASY P 3 2 PIN PARALLEL PAR PIN RH 1 1902 008 V3 ASY P 3 3 RETAINER BOLT FOR PINS 5 WBOLT 0 625X1 50 GR8 P 3 4 WASHER RETAINER BOLT 5 WASHER F 0 625 GR8 P 3 5 PIN LOCK...

Страница 26: ...OR PINS S N F4775 F5330 2 WNUT 0 375 16 GR8 NY P 4 C CLIP RING S N F5270 F5330 incl F5203 2 MCC 98410A231 P 5 BUSHING FOR CLAW MAIN PIVOT 1 W B3 002X3 505X6 437 P 6 GREASE ZERK SMALL 1 4 28 UNF 1 WGRE...

Страница 27: ...BASE RH S N F4627 F4908 CLAWS ONLY 1 1902 007 V1 P 2 PIN ON PARALLEL BAR RH S N F4627 F4908 CLAWS ONLY 1 1902 007 V1 P 2 PIN ON PARALLEL BAR RH S N F4627 F4908 CLAWS ONLY 1 1902 008 V1 P 3 FASTENERS B...

Страница 28: ...E GUARD Item Part Number Description Qty UOM 1 HR R 008 0259 BOLT 5 8 11UNC X 1 1 2 Long 008 0259 2 EA 2 HR R 030 5067 45 degree SWIVEL ADAPTOR FJIC 6 X MJIC 6 030 5067 1 EA 3 HR R 030 7898 STRAIGHT M...

Страница 29: ...Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Rotator Model RLP 902 3 Older 2 75 Swivel Detail 40 1 4 2 48 12 36 5 12 12...

Страница 30: ...8 BOLT 1 2 13UNC x 1 3 4 Long 9 008 4527 4 EA 9 WBOLT 0 625X1 25 GR8 BOLT 5 8 11UNC x 1 1 4 Long 10 008 8596 8 EA 10 WNUT 1 000 8 GR8 NUT 1 13UNC 11 009 0337 18 EA 11 WNUT 0 500 13 GR8 NY NUT 1 2 13UN...

Страница 31: ...4477 2 EA 26 HR R 030 5716 5 50 Dia Swivel newer Item 26 not used 2 75 Dia Swivel older ORB MALE CONNECTOR MJIC 12 X 10 ORB 030 5716 2 EA 27 SELECT CORRECT HR R 030 0426 HR R 030 7901 OPTIONS 5 50 Dia...

Страница 32: ...SE ROTATE 07001 7443 1 EA 39 SELECT CORRECT HR R 7004 3734 HR R 097 0008 HR R 7005 1234 HR R 098 0028 EX SWL RB COLLECTOR HYDRAULIC SWIVEL OPTIONS 2 75 BASE 3 5 UPPER DIAMETER COLLECTOR SWIVEL ASSY SA...

Страница 33: ...099 2276 1 EA 54 HR R 099 4380 HOSE 35 CUT LENGTH 54 099 4380 1 EA 55 HR R 099 6664 HOSE 30 CUT LENGTH 55 099 6664 1 EA 56 HR R 07001 0536 ACCUMULATOR CHARGE 35 07001 0536 1 EA 57 HR R 018 0041 ACCUMU...

Страница 34: ...16UNC x 1 lg GR8 4 2 WBOLT 0 500X2 00 GR8 BOLT 1 2 13UNC x 2 lg GR8 6 3 HR R 030 0429 Hydraulic Fitting 10x12 Style 848 TTO Male ORFS to Male ORB 2 4 See Seal Kit 12 Seal 3 5 See Seal Kit 12 O Ring 2...

Страница 35: ...Qty UOM 1 HR R 008 0094 BOLT 5 16 24UNFx3 4 lg 2 EA 2 HR R 008 0239 BOLT 1 2 13UNC x 1 lg 4 EA 3 See Seal Kit 12 U CUP 2 EA 4 See Seal Kit 12 QUAD X SEAL 2 EA 5 See Seal Kit 12 BACKUP RING 2 EA 6 See...

Страница 36: ...920 845 2309 Web www sasforks com Item No SAS Part Description Qty UOM 1 HR R 011 0349 NUT 1 EA 2 HR R 017 0190 HEX SOCKET HEAD CAP SCREW 4 EA 3 HR R 041 0103 URETHANE SEAL 2 EA 4 HR R 048 0112 BALL...

Страница 37: ...45 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Item No SAS Part Description Qty UOM 1 HR R 030 0228 HYDRAULIC FITTING 3 EA 2 SELECT CORRECT HR R 030 0185 HR R 030 1413 OPTIONS newer ORB...

Страница 38: ...Page 38 2014 2019 S A S of Luxemburg LLC EX 25 v1 ROTATOR PARTS PAGE 38 SAS EXTREME AUTO PROCESSOR F4968 DOWN S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Страница 39: ...Page 39 2014 2019 S A S of Luxemburg LLC EX 25 v1 ROTATOR PARTS PAGE 39 SAS EXTREME AUTO PROCESSOR F4968 DOWN S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Страница 40: ...1 WGREASE ZERK 1 4 28 O 6 BUSHINGS FOR CLAW PIVOT 2 W B3 002X3 505X3 719 O 7 REPLACEABLE CLAW TIP WEDGELOCK TIP 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P RIGHT CLAW ASSY W TIP CYL P BAR DIFFERENT PINS 1 EP E...

Страница 41: ...TIP 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P RIGHT CLAW ASSY W TIP CYL P BAR DIFFERENT PINS 1 EP EX35 CLAW RH 1 2 P 1 CYLINDER CLAW PIN RIGHT 1 1912 07 P 2 PARALLEL PAR PIN RIGHT 1 1912 08 P 3 RETAINER BOLT...

Страница 42: ...Luxemburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 42 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Pho...

Страница 43: ...R S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Rotator Mod...

Страница 44: ...PAGE 44 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 8...

Страница 45: ...mburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 45 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Страница 46: ...2 ROTATOR PARTS PAGE 46 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS...

Страница 47: ...Luxemburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 47 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Pho...

Страница 48: ...OTATOR PARTS PAGE 48 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FO...

Страница 49: ...AS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 We...

Страница 50: ...AS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 We...

Страница 51: ...R PARTS PAGE 51 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fa...

Страница 52: ...TS PAGE 52 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920...

Страница 53: ...rks com Rotator Model RGP 1302 Collector Hydraulic Swivel All models EX 35 Item Part No Name Qty 1 WBOLT 0 375X01 00 BOLT 3 8 16UNC x 1 lg GR8 4 2 WBOLT 0 500X2 00 GR8 BOLT 1 2 13UNC x 2 lg GR8 6 3 HR...

Страница 54: ...35 v1 v2 ROTATOR PARTS PAGE 54 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1...

Страница 55: ...IRE STRIPPER DESCRIPTION PART NUMBER A WIRE STRIPPER EP EXC WIRE STRIP 1 B FASTENERS BOLTS Qty 4 WBOLT 0 750X3 00 GR8 NUTS Qty 4 WNUT 0 750 10 GR8 NY S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO...

Страница 56: ...IONAL TEST LIGHTS 1 LED CIRCUIT TESTER FOR WIRE F AT HYDRAULIC BLOCK HC PLG I TESTLIGHT 1 3 LED CIRCUIT TESTER FOR Test Points SHOWN BELOW HC PLG I TESTLIGHT 3 Joystick Test Point C D E F A B Power Su...

Страница 57: ...ESSURE RELIEF BLOCK ASSEMBLY HV REL P RAH101S30 OPTIONAL FOR CUSTOM INSTALLATION System may have stored hydraulic pressure Disassembly of any hydraulic part car tridge valve coil or hose may result in...

Страница 58: ...emburg LLC OPTIONAL ELECTRONIC SCHEMATIC PAGE 58 SAS EXTREME AUTO PROCESSOR S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 8...

Страница 59: ...s limited warranty SAS will at it s option repair or replace Freight On Board FOB to the factory in Luxemburg WI USA the defective product If the product cannot be returned to the factory SAS may appr...

Страница 60: ...l Directives Extreme Auto Processor Hydraulically actuated attachment for excavator used to extract vehicle engines for salvage operations Model Description Conforms to the following directives 2006 4...

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