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SAS/op/proc/forks/op manuals/Ex/EXTREME MANUAL 

v13

.pub  2/24/2019                       

Page 22 

                   

© 2014-2019 S.A.S. of Luxemburg, LLC.

 

Establishing Load Ratings 

The structure of the Extreme auto processor grapple head attachment is designed to lift a load that 
meets or exceeds the excavator’s boom lift capacity, when hydraulic pressure of between 80% and 
100% of maximum pressure per the label on Extreme grapple head attachment is supplied by the excava-
tor, the Extreme’s grapple mechanism to adequately engage the item lifted. 

 

The lift limitations set forth by the excavator OEM (Original Equipment Manufacturer) must be reviewed 
and understood by the operator. The excavator OEM operator manual or in cab label is expected to pro-
vide a chart with lifting capacities at a variety of lift positions, 

in accordance with ISO 10567:2007 

The op-

erator must apply the weight of the Extreme grapple head assembly and interpret the excavator OEM 
chart whereas the position of the dozer blade or stabilizers are considered to be off the ground to deter-
mine the permissible load. 

 

Sample chart. This chart does not contain any valid lift capacities for any excavator equipped with an 
Extreme auto processor attachment. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
In accordance with typical excavator OEM lifting charts, with general reference to sample chart 
above, positions that effectively reduce the load threshold at which tipping occurs, include: 

 
 

●Lifting dozer blade, downriggers or Extreme hold down arm, as shown in sample illustration (B) or (C). 
●Turning of excavator’s cab across tracks or wheels with the dozer up, shown in sample illustration (C). 
●Extending the reach of the boom and stick. 

 
 
 
 

Operator must identify load chart for specific excavator, not included herein, and use limits per 
the chart which specifies ‘dozer up and side lift’ or ‘outriggers up and side lift’, and subtract 
weight of Extreme grapple head assembly, to identify the net lift capacity permissible.

 

 

DETERMINING LIFT CAPACITY (PAGE 22) 

SAS™ EXTREME™ AUTO PROCESSOR 

Содержание EX-25 v1

Страница 1: ...E MANUAL v13 pub 2 24 2019 Page 2014 2019 S A S of Luxemburg LLC EXTREME Auto Processor Excavator Attachment Manual v13 USA Patents D672 369 D704 752 D740 861 9 211 832 D747 170 8 414 704 D779 564 D77...

Страница 2: ...el numbers on SAS EXTREME Auto Processor Attachment Note below for easy reference Providing this information when contacting your local Distrib utor Supplier Service Representative or SAS will improve...

Страница 3: ...r RD20A500BA2 Serial Number SAS F4968 Lower Page 38 39 EX 35 v2 SAS EXTREME Parts Diagram Serial Number SAS F5453 F5720 Page 40 EX 35 v1 SAS EXTREME Parts Diagram Serial Number SAS F5188 only Page 41...

Страница 4: ...ld result in serious injury or death The Caution Symbol indicates a hazardous situation that if not avoided could result in minor injury or potential property damage The Notice Symbol indicates worst...

Страница 5: ...sufficient distance away from flammable or explosive gas es liquids or substances to avoid risk of ignition Operating in an explosive environ ment may cause an explosion and fire resulting in injury...

Страница 6: ...Processor should only be used in areas that are equipped with proper fluid containment measures to ensure capture and containment of residual fluids in accordance with any and all environmental regul...

Страница 7: ...ure to release energy or disable hy draulic energy can result in serious injury or death High pressure fluids can also dis charge at great velocity and cause injection into skin Wear safety glasses an...

Страница 8: ...ription Quantity Label reorder LABEL 1 PRODUCT ID PLATE 1 ID PLATE CE EX LABEL 2 KEEP BACK 15 METERS 50 FT 2 W LAB STAYBACK50FT LABEL 3 KEEP AWAY MOVING PARTS 1 W LAB WARNING PINCH LABEL 4 READ EQUIPM...

Страница 9: ...ded Pressure and flow test Have pressure results available Set pressures between 24 31 Mpa 240 310 Bar 3 500 4 500 PSI Not to exceed 31 Mpa 310 Bar 4 500 PSI Inspect pins bushings in arm and dozer bla...

Страница 10: ...ENT POTENTIAL X FRAME REINFORCEMENTS TO CONSIDER Excavator OEM x frame brackets which mount OEM dozer blade may not provide sufficient distribution of loads from SAS Extreme Hold Down Arm attachment m...

Страница 11: ...amount Retest Repeat until jerking occurs then turn back to achieve smooth motion b Test rotational clearance with HDA raised incrementally higher Stay clear of pinch points overhead electrical wires...

Страница 12: ...0000 K 3 Flat Washer cylinder base pin 2 WASHER F 0 625 GR8 L Pin hold down to hinge lower pivot 2 1315TILT 3454 ASY L 1 Bolt lower pivot pin 2 WBOLT 0 625X1 50 GR8 L 2 Pin lock spacer lower pivot pi...

Страница 13: ...to the pilot port on this Valve This pilot line is typically the smaller of the two small lines that run through the swivel collector This enables the 2nd position of the Valve to function when the hi...

Страница 14: ...nect hydraulic hoses 34 Mpa 344 Bar 5 000 psi Jaw Grapple Rotator minimum hose dia 19 mm 3 4 Motor drain case drain free flow hydraulic return 12 5mm 1 2 SAS has no responsibility as to performance of...

Страница 15: ...on every 500 hours thereafter Visual Inspections Frequency daily pre operation inspection or every 10 operating hours Bolt Pin Bolt C Clip Pin Bolt C Clip Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt s P...

Страница 16: ...GE 16 SAS EXTREME GREASING S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Place grapple on fir...

Страница 17: ...of grease Grease should have excellent water repulsion durability antirust capabilities adhesive abilities and mechanical stability Lubrication interval chart Grease nipple locations Raceway 2 nipples...

Страница 18: ...ER LIFE From factory the rotator came with an accumulator to relieve pressure These parts have a life cycle and can fail Installing a case drain free flow return line can help prevent damage to motor...

Страница 19: ...ng on firm level ground Hold Down Assembly HDA must be resting on firm level ground Excavator must be parked on firm level ground Excavator engine must be turned off EXTREME AUTO PROCESSOR ATTACHMENT...

Страница 20: ...entive mainte nance guidelines can result in equipment failure resulting in injury or property damage JAWS JAW TIPS WIRE STRIPPER HOLD DOWN ARM PATENTED Grease Bolt s Pin Bolt s Pin Bolt s Pin Bolt s...

Страница 21: ...eration Ground or working surface stability More unsafe soft unpredictable or variable surface compaction vs More safe solid surface Positioning of excavator on such working surface More unsafe angled...

Страница 22: ...sembly and interpret the excavator OEM chart whereas the position of the dozer blade or stabilizers are considered to be off the ground to deter mine the permissible load Sample chart This chart does...

Страница 23: ...ed load may cause the ma chine to tip over To provide best sta bility prior to rotating the cab place hold down arm firmly against ground or on car Wear seat belt Risk of claw contact with cab damage...

Страница 24: ...Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Pinch points will cause serve injury Stay clear of pinch points at all times Only an au...

Страница 25: ...SE END CLAW PIN RH 1 1902 007 V3 ASY P 3 2 PIN PARALLEL PAR PIN RH 1 1902 008 V3 ASY P 3 3 RETAINER BOLT FOR PINS 5 WBOLT 0 625X1 50 GR8 P 3 4 WASHER RETAINER BOLT 5 WASHER F 0 625 GR8 P 3 5 PIN LOCK...

Страница 26: ...OR PINS S N F4775 F5330 2 WNUT 0 375 16 GR8 NY P 4 C CLIP RING S N F5270 F5330 incl F5203 2 MCC 98410A231 P 5 BUSHING FOR CLAW MAIN PIVOT 1 W B3 002X3 505X6 437 P 6 GREASE ZERK SMALL 1 4 28 UNF 1 WGRE...

Страница 27: ...BASE RH S N F4627 F4908 CLAWS ONLY 1 1902 007 V1 P 2 PIN ON PARALLEL BAR RH S N F4627 F4908 CLAWS ONLY 1 1902 007 V1 P 2 PIN ON PARALLEL BAR RH S N F4627 F4908 CLAWS ONLY 1 1902 008 V1 P 3 FASTENERS B...

Страница 28: ...E GUARD Item Part Number Description Qty UOM 1 HR R 008 0259 BOLT 5 8 11UNC X 1 1 2 Long 008 0259 2 EA 2 HR R 030 5067 45 degree SWIVEL ADAPTOR FJIC 6 X MJIC 6 030 5067 1 EA 3 HR R 030 7898 STRAIGHT M...

Страница 29: ...Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Rotator Model RLP 902 3 Older 2 75 Swivel Detail 40 1 4 2 48 12 36 5 12 12...

Страница 30: ...8 BOLT 1 2 13UNC x 1 3 4 Long 9 008 4527 4 EA 9 WBOLT 0 625X1 25 GR8 BOLT 5 8 11UNC x 1 1 4 Long 10 008 8596 8 EA 10 WNUT 1 000 8 GR8 NUT 1 13UNC 11 009 0337 18 EA 11 WNUT 0 500 13 GR8 NY NUT 1 2 13UN...

Страница 31: ...4477 2 EA 26 HR R 030 5716 5 50 Dia Swivel newer Item 26 not used 2 75 Dia Swivel older ORB MALE CONNECTOR MJIC 12 X 10 ORB 030 5716 2 EA 27 SELECT CORRECT HR R 030 0426 HR R 030 7901 OPTIONS 5 50 Dia...

Страница 32: ...SE ROTATE 07001 7443 1 EA 39 SELECT CORRECT HR R 7004 3734 HR R 097 0008 HR R 7005 1234 HR R 098 0028 EX SWL RB COLLECTOR HYDRAULIC SWIVEL OPTIONS 2 75 BASE 3 5 UPPER DIAMETER COLLECTOR SWIVEL ASSY SA...

Страница 33: ...099 2276 1 EA 54 HR R 099 4380 HOSE 35 CUT LENGTH 54 099 4380 1 EA 55 HR R 099 6664 HOSE 30 CUT LENGTH 55 099 6664 1 EA 56 HR R 07001 0536 ACCUMULATOR CHARGE 35 07001 0536 1 EA 57 HR R 018 0041 ACCUMU...

Страница 34: ...16UNC x 1 lg GR8 4 2 WBOLT 0 500X2 00 GR8 BOLT 1 2 13UNC x 2 lg GR8 6 3 HR R 030 0429 Hydraulic Fitting 10x12 Style 848 TTO Male ORFS to Male ORB 2 4 See Seal Kit 12 Seal 3 5 See Seal Kit 12 O Ring 2...

Страница 35: ...Qty UOM 1 HR R 008 0094 BOLT 5 16 24UNFx3 4 lg 2 EA 2 HR R 008 0239 BOLT 1 2 13UNC x 1 lg 4 EA 3 See Seal Kit 12 U CUP 2 EA 4 See Seal Kit 12 QUAD X SEAL 2 EA 5 See Seal Kit 12 BACKUP RING 2 EA 6 See...

Страница 36: ...920 845 2309 Web www sasforks com Item No SAS Part Description Qty UOM 1 HR R 011 0349 NUT 1 EA 2 HR R 017 0190 HEX SOCKET HEAD CAP SCREW 4 EA 3 HR R 041 0103 URETHANE SEAL 2 EA 4 HR R 048 0112 BALL...

Страница 37: ...45 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Item No SAS Part Description Qty UOM 1 HR R 030 0228 HYDRAULIC FITTING 3 EA 2 SELECT CORRECT HR R 030 0185 HR R 030 1413 OPTIONS newer ORB...

Страница 38: ...Page 38 2014 2019 S A S of Luxemburg LLC EX 25 v1 ROTATOR PARTS PAGE 38 SAS EXTREME AUTO PROCESSOR F4968 DOWN S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Страница 39: ...Page 39 2014 2019 S A S of Luxemburg LLC EX 25 v1 ROTATOR PARTS PAGE 39 SAS EXTREME AUTO PROCESSOR F4968 DOWN S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Страница 40: ...1 WGREASE ZERK 1 4 28 O 6 BUSHINGS FOR CLAW PIVOT 2 W B3 002X3 505X3 719 O 7 REPLACEABLE CLAW TIP WEDGELOCK TIP 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P RIGHT CLAW ASSY W TIP CYL P BAR DIFFERENT PINS 1 EP E...

Страница 41: ...TIP 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P RIGHT CLAW ASSY W TIP CYL P BAR DIFFERENT PINS 1 EP EX35 CLAW RH 1 2 P 1 CYLINDER CLAW PIN RIGHT 1 1912 07 P 2 PARALLEL PAR PIN RIGHT 1 1912 08 P 3 RETAINER BOLT...

Страница 42: ...Luxemburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 42 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Pho...

Страница 43: ...R S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Rotator Mod...

Страница 44: ...PAGE 44 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 8...

Страница 45: ...mburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 45 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Страница 46: ...2 ROTATOR PARTS PAGE 46 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS...

Страница 47: ...Luxemburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 47 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Pho...

Страница 48: ...OTATOR PARTS PAGE 48 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FO...

Страница 49: ...AS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 We...

Страница 50: ...AS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 We...

Страница 51: ...R PARTS PAGE 51 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fa...

Страница 52: ...TS PAGE 52 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920...

Страница 53: ...rks com Rotator Model RGP 1302 Collector Hydraulic Swivel All models EX 35 Item Part No Name Qty 1 WBOLT 0 375X01 00 BOLT 3 8 16UNC x 1 lg GR8 4 2 WBOLT 0 500X2 00 GR8 BOLT 1 2 13UNC x 2 lg GR8 6 3 HR...

Страница 54: ...35 v1 v2 ROTATOR PARTS PAGE 54 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1...

Страница 55: ...IRE STRIPPER DESCRIPTION PART NUMBER A WIRE STRIPPER EP EXC WIRE STRIP 1 B FASTENERS BOLTS Qty 4 WBOLT 0 750X3 00 GR8 NUTS Qty 4 WNUT 0 750 10 GR8 NY S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO...

Страница 56: ...IONAL TEST LIGHTS 1 LED CIRCUIT TESTER FOR WIRE F AT HYDRAULIC BLOCK HC PLG I TESTLIGHT 1 3 LED CIRCUIT TESTER FOR Test Points SHOWN BELOW HC PLG I TESTLIGHT 3 Joystick Test Point C D E F A B Power Su...

Страница 57: ...ESSURE RELIEF BLOCK ASSEMBLY HV REL P RAH101S30 OPTIONAL FOR CUSTOM INSTALLATION System may have stored hydraulic pressure Disassembly of any hydraulic part car tridge valve coil or hose may result in...

Страница 58: ...emburg LLC OPTIONAL ELECTRONIC SCHEMATIC PAGE 58 SAS EXTREME AUTO PROCESSOR S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 8...

Страница 59: ...s limited warranty SAS will at it s option repair or replace Freight On Board FOB to the factory in Luxemburg WI USA the defective product If the product cannot be returned to the factory SAS may appr...

Страница 60: ...l Directives Extreme Auto Processor Hydraulically actuated attachment for excavator used to extract vehicle engines for salvage operations Model Description Conforms to the following directives 2006 4...

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