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IMPORTANT! 
Please Read Before Starting

This air conditioning system meets strict safety and oper-
ating standards. As the installer or service person, it is an
important part of your job to install or service the system
so it operates safely and efficiently. 

For safe installation and trouble-free operation, you
must:

Carefully read this instruction booklet before beginning.

Follow each installation or repair step exactly as
shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices
given in this manual.

This symbol refers to a haz-
ard or unsafe practice which
can result in severe personal
injury or death.

This symbol refers to a hazard
or unsafe practice which can
result in personal injury or
product or property damage.

If Necessary, Get Help

These instructions are all you need for most installation
sites and maintenance conditions. If you require help for
a special problem, contact our sales/service outlet or
your certified dealer for additional instructions. 

In Case of Improper Installation

The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document. 

SPECIAL PRECAUTIONS

When Wiring

ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR DEATH.
ONLY A QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD ATTEMPT TO
WIRE THIS SYSTEM. 

• Do not supply power to the unit until all wiring and tub-

ing are completed or reconnected and checked.

• Highly dangerous electrical voltages are used in this

system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections
and inadequate grounding can cause accidental
injury or death.

• Ground the unit following local electrical codes.

• Connect all wiring tightly. Loose wiring may cause

overheating at connection points and a possible fire
hazard.

When Transporting

Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your
knees when lifting to reduce strain on your back. Sharp
edges or thin aluminum fins on the air conditioner can
cut your fingers. 

When Installing…

…In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the
unit’s weight. It may be necessary to construct a strong
wood or metal frame to provide added support.

…In a Room

Properly insulate any tubing run inside a room to prevent
“sweating” that can cause dripping and water damage to
walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide
a solid, level foundation for the outdoor unit. This pre-
vents water damage and abnormal vibration.

…In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle. 

…In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

• Use the flare method for connecting tubing.

• Apply refrigerant lubricant to the matching surfaces of

the flare and union tubes before connecting them,
then tighten the nut with a torque wrench for a leak-
free connection.

• Check carefully for leaks before starting the test run.

When Servicing

• Turn the power OFF at the main power box (mains)

before opening the unit to check or repair electrical
parts and wiring.

• Keep your fingers and clothing away from any moving

parts.

• Clean up the site after you finish, remembering to

check that no metal scraps or bits of wiring have been
left inside the unit being serviced.

Others

• Ventilate any enclosed areas when installing or testing

the refrigeration system. Escaped refrigerant gas, on
contact with fire or heat, can produce dangerously
toxic gas. 

• Confirm upon completing installation that no refriger-

ant gas is leaking. If escaped gas comes in contact
with a stove, gas water heater, electric room heater or
other heat source, it can produce dangerously toxic
gas.

WARNING

WARNING

CAUTION

CAUTION

Содержание SAP-CV124GJ

Страница 1: ...ng Be careful when picking up and moving the indoor and outdoor units Get a partner to help and bend your knees when lifting to reduce strain on your back Sharp edges or thin aluminum fins on the air conditioner can cut your fingers When Installing In a Ceiling or Wall Make sure the ceiling wall is strong enough to hold the unit s weight It may be necessary to construct a strong wood or metal fram...

Страница 2: ...1 1 OPERATING RANGE Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Cooling Maximum 32 C D B 23 C W B 43 C D B Minimum 19 C D B 14 C W B 19 C D B ...

Страница 3: ...unit Wireless remote control unit Timer ON OFF 24 hours Daily program 1 hour OFF Fan speeds Indoor Outdoor 3 and Auto 1 Hi Airflow direction Indoor Horizontal Auto Vertical Auto Air filter Washable Anti Mold Compressor Rotary DC inverter Refrigerant Amount charged at shipment g R22 940 Refrigerant control Capillary tube Operation sound Indoor Hi Lo dB A 38 30 Outdoor Hi dB A 44 Refrigerant tubing ...

Страница 4: ...te control unit Timer ON OFF 24 hours Daily program 1 hour OFF Fan speeds Indoor Outdoor 3 and Auto 1 Hi Airflow direction Indoor Horizontal Auto Vertical Auto Air filter Washable Anti Mold Compressor Rotary DC inverter Refrigerant Amount charged at shipment g R22 1 400 Refrigerant control Capillary tube Operation sound Indoor Hi Lo dB A 38 30 Outdoor Hi dB A 45 Refrigerant tubing connections Flar...

Страница 5: ...istance Ambient temp 25 C Ω WHT BLU respectively 4 wires 70 7 Heat Exchanger Coil Coil Aluminum plate fin Copper tube Rows 2 Fin pitch mm 1 3 Face area m2 0 124 Fan Fan Motor Type Fan Fan motor Cross flow DC motor Q ty Dia and length mm 1 D92 Fan motor model Q ty DR 8538 408A 1 No of poles 8 Nominal output W 30 Coil resistance Ambient temp 20 C Ω RED WHT 3 70 WHT BLU 3 70 BLU RED 3 70 Safety devic...

Страница 6: ...Ω WHT BLU respectively 4 wires 70 7 Heat Exchanger Coil Coil Aluminum plate fin Copper tube Rows 2 Fin pitch mm 1 3 Face area m2 0 124 Fan Fan Motor Type Fan Fan motor Cross flow DC motor Q ty Dia and length mm 1 D92 Fan motor model Q ty DR 8538 408A 1 No of poles 8 Nominal output W 30 Coil resistance Ambient temp 20 C Ω RED WHT 3 70 WHT BLU 3 70 BLU RED 3 70 Safety devices Type Operating temp Ope...

Страница 7: ...e heater Fan Fan Motor Type Propeller Q ty Dia mm 1 370 Fan motor model Q ty UE6S 21AB5PB C 1 No of poles rpm 220V High 6 820 Nominal output W 20 Coil resistance Ambient temp 20 C Ω WHT BRN 242 4 WHT YEL 156 1 YEL PNK 252 0 Safety devices Type Thermal protector Operating temp Open C 130 8 Close C 79 15 Run capacitor on control PCB A µF 1 5 VAC 440 Heat Exchanger Coil Coil Aluminum plate fin Copper...

Страница 8: ...Fan Fan Motor Type Propeller Q ty Dia mm 1 370 Fan motor model Q ty UE6S 21AB5PB C 1 No of poles rpm 220V High 6 820 Nominal output W 20 Coil resistance Ambient temp 20 C Ω WHT BRN 242 4 WHT YEL 156 1 YEL PNK 252 0 Safety devices Type Thermal protector Operating temp Open C 130 8 Close C 79 15 Run capacitor on control PCB A µF 1 5 VAC 440 Heat Exchanger Coil Coil Aluminum plate fin Copper tube Row...

Страница 9: ... 10 1 2 3 4 5 6 7 8 9 10 15 20 25 30 35 40 Indoor air temp sensor Indoor heat exchanger sensor Compressor temp sensor Humidity sensor 30 35 40 45 50 55 60 65 70 75 80 85 90 1 10 100 1000 25 C Resistance Ω Resistance Ω Resistance Ω Temperature C Temperature C Relative humidity Outdoor air temp sensor 40 35 30 25 20 15 10 5 0 20 15 10 5 0 5 10 15 20 Temperature C Resistance Ω ...

Страница 10: ...5 58 5 128 5 41 41 18 120 178 3 40 10 Narrow tube ø6 35 1 4 Center of tubing hole 2 places 785 10 10 56 182 61 23 65 110 15 78 14 3 unit mm Wide tube ø9 52 3 8 Wide tube ø12 7 1 2 KV94 KV124 3 DIMENSIONAL DATA Indoor unit SAP KV94GJ SAP KV124GJ ...

Страница 11: ...4GJ AIR INTAKE AIR DISCHARGE Drain connection ø18 holes Drain holes ø19 107 2 167 57 19 544 70 700 294 320 255 116 470 59 257 4 ø12 holes Narrow tube service valve ø6 35 1 4 Wide tube service valve ø9 52 3 8 ø12 7 1 2 CV94 CV124 unit mm ...

Страница 12: ...door unit Cooling cycle Muffler Capillary tube Compressor Accumulator Wide tube service valve Narrow tube service valve Condenser Indoor unit SAP KV124GJ Outdoor unit SAP CV124GJ Wide tube O D ø12 7 mm 1 2 Narrow tube O D ø6 35 mm 1 4 Heat exchanger Indoor unit Outdoor unit Cooling cycle Muffler Capillary tube Compressor Accumulator Wide tube service valve Narrow tube service valve Condenser ...

Страница 13: ...air temperature C Indoor inlet air D B temp C 27 C 30 C 24 C 24 C 30 C 27 C 25 30 35 40 4 5 3 2 Indoor inlet air D B temp C 30 C 27 C 24 C 0 88 8 0 98 9 0 78 7 Low pressure at wide tube service valve MPa kgf cm 2 G Indoor unit SAP KV124GJ Outdoor unit SAP CV124GJ Cooling Characteristics 25 30 35 40 25 30 35 40 16 15 14 13 12 11 10 Outdoor inlet air D B temp C Outdoor inlet air D B temp C Outdoor i...

Страница 14: ...rts Horizontal distance m Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 Indoor Unit SAP KV94GJ ...

Страница 15: ...distance m Axis air velocity m s Vertical distance m Room air temp 27 C Fan speed High Cooling 0 1 2 3 4 0 1 2 3 4 5 6 7 8 9 Flap angle 0 Axis air velocity 0 Flap angle 30 Axis air velocity 30 Indoor Unit SAP KV124GJ ...

Страница 16: ... 2 6 Min Center Max 0 200 400 600 800 1000 1200 1400 0 10 20 30 40 50 60 70 80 90 Operating Freqency Hz Power Input W 65 Min Center Max Indoor Unit SAP KV94GJ Outdoor Unit SAP CV94GJ 230V Single phase 50Hz NOTE 1 Rating conditions in cooling are Indoor 27 C D B 19 C W B Outdoor 35 C D B 24 C W B 2 Fan speed High Cooling ...

Страница 17: ... 0 200 400 600 800 1000 1200 1400 0 10 20 30 40 50 60 70 80 90 100 Operating Freqency Hz Power Input W 60 1140 Min Center Max Indoor Unit SAP KV124GJ Outdoor Unit SAP CV124GJ 230V Single phase 50Hz NOTE 1 Rating conditions in cooling are Indoor 27 C D B 19 C W B Outdoor 35 C D B 24 C W B 2 Fan speed High Cooling ...

Страница 18: ... 062 Rating conditions Indoor air temperature 27 C D B 19 C W B Outdoor air temperature 35 C D B Cooling 3 09 0 712 3 70 0 80 Indoor unit SAP KV124GJ Outdoor unit SAP CV124GJ Indoor Unit Outdoor Unit Complete Unit Fan Motor Fan Motor Compressor Performance at 230V Single phase 50Hz Rating conditions Running amp A 0 33 Power input kW 0 026 0 28 0 062 Rating conditions Indoor air temperature 27 C D ...

Страница 19: ...INDOOR COIL EVAPORATOR THERMISTOR ROOM LAMP GRN GRN IND LAMP ASSY PR WHT AC IN POWER RELAY TERMINAL BASE COM SI1 CONTROLLER WHT GRY GRY GRY GRY WHT BLK BLK 1 2 3 4 BLK GRY GRY GRY GRY RED WHT BLU FAN MOTOR FLAP MOTOR GRY GRY BLK BRN BRN BLU BLU GRN YEL GRN YEL WHT EARTH POWER SUPPLY TO OUTDOOR UNIT WHT RED BLK BLK ORG BLK ORG BLK BLK 1 2 4 L N SI 2 2 1 1 1 1 2 2 3 3 4 4 5 5 4 3 2 1 3 3 2 2 1 1 5 5...

Страница 20: ...TER E RED RV WHT FM RYO2 RYO1 ACIN1 ACOUT1 ACOUT2 ACOUT2 ACOUT1 ACIN1 ACIN2 PAM IC DC IN DC IN ACIN2 TERMINAL BASE T RUN TEST RYO3 RYO4 FM BRN BRN WHT WHT BLK BRN BLK THERMISTOR THERMISTOR THERMISTOR OUTDOOR COIL OUTDOOR AIR WHT OUTDOOR WHT COIL COMP COMPRESSOR COMPRESSOR MOTOR BLK BLK BLK BLK YEL YEL GRN YEL W V U HIC GRN YEL 1 2 4 GRN YEL GRN YEL GRN YEL WHT BLU RED FERRITE CORE CM R S T WHT BLU...

Страница 21: ...ithin a total tubing length L from the outdoor unit as detailed in Table 1 and Fig 3 Table 1 5 cm min 5 cm min 5 cm min Front View Fig 1 INDOOR UNIT Tubing length L OUTDOOR UNIT Elevation difference H Fig 2 WARNING To prevent abnormal heat generation and the possibility of fire do not place obstacles enclosures and grilles in front of or surrounding the air con ditioner in a way that may block air...

Страница 22: ...el to reduce humidity and protect the unit against possible water damage and decreased service life Fig 5a Install cushion rubber under unit s feet to reduce vibration and noise Fig 5b use lug bolts or equal to bolt down unit reducing vibration and noise Outdoor unit Hot air Heat source Exhaust fan NO Fig 4 Air intake Concrete or equal About 10 cm Min 10 cm Anchor bolts 4 pcs About 40 cm Fig 5a Cu...

Страница 23: ... DIAGRAM WARNING Be sure to comply with local codes on running the wire from the indoor unit to the outdoor unit size of wire and wiring method etc Each wire must be firmly connected No wire should be allowed to touch refrigerant tubing the compressor or any moving part To avoid the risk of electrical shock each air conditioner unit must be grounded For the installation of a grounding device pleas...

Страница 24: ...sition The remote control unit can be operated from either a non fixed position or a wall mounted position To ensure that the air conditioner operates correctly do not install the remote control unit in the following places In direct sunlight Behind a curtain or other place where it is covered More than 8 m away from the air conditioner In the path of the air conditioner s airstream Where it may b...

Страница 25: ... second remote controller If 3 or more up to 4 indoor units are installed use remote controllers that are intended for servicing use Remove the batteries from the second remote controller before changing the address NOTE DEMO OFF TEST ON ACL button Fig 8 Fig 9 Fig 10 Operation selector switch Tab Pull cover upward When the cover is pulled upward the lock is released with the sequence of 1 and 2 1 ...

Страница 26: ...in order to maintain a comfortable room environment SENSOR DRY operation DRY operation is as shown in the figure below PAM α control In order to further improve inverter performance control is switched between PWM control at low operation speeds and PAM control at high operation speeds making the most effective use of power The compressor operation frequency varies depending on the relative humidi...

Страница 27: ...med A comfort time is calculated from the set temperature and the room temperature either 60 minutes prior or 30 minutes prior to the set ON timer time and operation is started in advance of the set ON time The indoor fan speed is Medium COOL Indoor temperature Set temperature Temperature difference OFF timer operation Operation stops when the time set for the OFF timer is reached When a time is s...

Страница 28: ...prevent the compressor discharge temperature from rising more than a specified temperature a Area Automatic capacity control b When the temperature rises above Point A the operation frequency is reduced at a specified rate c Area further frequency increase is prohibited d When the temperature falls below Point B prevention of a rise in frequency is released and the air conditioner operates as in a...

Страница 29: ... ROM socket insertion problem or the ROM has not been installed 2 The failure mode is stored in memory even when the power is not ON Follow the procedure below to perform diagnostics 1 Turn the power switch ON 2 Set the operation selector on the main unit to OFF self diagnostics 3 If there is a sensor failure or a protective function has activated self diagnostics lamps 1 2 and 3 will illuminate i...

Страница 30: ...r failure 3 Blown fuse 4 Power relay failure 5 Indoor or outdoor circuit board failure 1 Electric expansion valve failure 2 Capillaries choked 3 Shartage of refrigerant 4 Continuous overload operation 5 Outdoor fan does not rotate 6 Outdoor circuit board failure 1 Miswiring 2 Blown fuse 3 Power relay failure 4 Open phase 5 Outdoor circuit board failure 6 Compressor failure 1 Instantaneous power ou...

Страница 31: ...terminal block Initial self diagnostics Probable location of malfunction Short circuit terminals 2 and 3 on the indoor unit 3P terminal block Apply the rated voltage between outdoor unit terminals 1 and 2 If there are no problems with the above then check the indoor unit Turn the power OFF before performing short circuiting work During the self diagnostics check the check results are the first ind...

Страница 32: ... distance from the noise source 1 Use shielded wires 2 Move unit away from the noise source Trouble Either of the following trouble may occur 1 The unit may stop suddenly during operation 2 Indicator lamps may flicker Electromagnetic interference This refers to the noise generated by high speed switching of the microcomputer and compressor This noise radiates through space and returns to electric ...

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