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S-CON

®

MINI-Z Series

OPERATING AND SERVICE MANUAL

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Содержание S-CON MINI-Z Series

Страница 1: ...1 S CON MINI Z Series OPERATING AND SERVICE MANUAL...

Страница 2: ...ames 3 Assembly 4 Running the Conveyor 5 Taking up the Belt 6 Belt Alignment Adjustment 7 Pulley Removal 8 Belt Replacement 9 Motor Replacement 10 Drive Unit Relocation 11 Roller edge Knife edge Model...

Страница 3: ...g 30cm Machine length in m eg 1 5m Drive type eg Center drive Standard axial motor Serial number and model label affixed to side of drive unit Motor type eg Constant speed Motor output eg 25W Belt spe...

Страница 4: ...T touch electrical parts with wet hands Do NOT use in an explosive atmosphere Avoid explosive gas explosive dust etc Lower cover and guard Install the optional lower cover or guard in order to prevent...

Страница 5: ...yor Secure the conveyor to the floor ground When using the conveyor be sure to secure it to the floor ground with anchor bolts etc to prevent it from toppling irrespective of indoor use or outdoor use...

Страница 6: ...is a risk that conveyor may start unexpectedly CF 2 DO NOT GET CAUGHT IN MACHINE When working close to the conveyor take care not to get caught in it There is a risk of being injured by the conveyor...

Страница 7: ...ode 30mm SZ SZV SZE SZEV 60mm SHZ SHZV SHZE SHZEV SHZH SHZHV SHZM SHZVM 2 COMPONENT NAMES Applied models NOTE For roller edge knife edge models see p 27 31 NOTE For telescopic model see p 32 NOTE For...

Страница 8: ...ers are delivered already installed as shown in fig 1 i e installation is unnecessary 3m or less in machine length and 60mm in frame depth 3m or less in machine length 30mm in frame depth and 300mm or...

Страница 9: ...ttle by little while supporting conveyor with the other NOTE hand Before starting adjustment ensure tapered grooves 1 2 and fixing bolts 3 4 are positioned correctly as shown in figure right To lower...

Страница 10: ...fold belt Check installation positions of frames 2 Join frames See Joining Frames p 11 12 PACKAGING Frame joint Belt Head frame Tail frame and intermediate frame Intermediate take up unit Return rolle...

Страница 11: ...stands and return rollers 3 Move tap pieces to installation positions of stands and return rollers Fix them temporarily and install stands and return rollers See p 8 9 4 When assembly is completed ta...

Страница 12: ...stands NOTE If conveyor is bent or not level on top belt may stray to one side or the other If control unit is delivered in separate packaging install it as follows NOTE For constant speed type using...

Страница 13: ...amage of belt and skirt fitting pieces reinstall skirt fitting pieces raised as required 14 35 Skirt S A1 model fixed type 14 35 Skirt S A1 model fixed type Insertion of Nuts When installing additiona...

Страница 14: ...troller Variable speed Type 1 Make sure RUN STOP switch on speed controller is in STOP position Turn on power supply and ensure that power on indicator is illuminated 2 Set RUN STOP switch to RUN posi...

Страница 15: ...Frequency 50 60Hz Variable speed range See NOTE above With RED ZONE General change gear ratio 1 76 Maximum change gear ratio 1 100 Without RED ZONE Maximum change gear ratio 1 66 Environmental condit...

Страница 16: ...setting device B When the setting device B is initialized reset the upper limit to motor rotation of 2000r min For details refer to Brushless inverter instruction manual appendix Starting and Stopping...

Страница 17: ...unit within the permissible range of ambient temperature from 10 to 40 Avoid freezing 7 Pay special attention not to allow any foreign matter dust iron powder etc to get into the control unit 8 Opera...

Страница 18: ...unction against overload overcurrent overheat etc In emergency brushless inverter trips and alarm LED is illuminated in red NOTE 1 When brushless inverter trips immediately set RUN STOP switch to STOP...

Страница 19: ...each side and remove the cover 2 sideways If difficult remove the entire control box from frame and then remove fixing bolts and cover In this case do not loosen any of the other bolts on sides of co...

Страница 20: ...measure length between them 3 Take up belt 4 Measure length between two marks 1 again eg 1000 mm 1 1002 mm Belt expansion percentage 0 2 Standard belt expansion percentage Adjustment Using Intermedia...

Страница 21: ...d tail pulleys etc for dirt Remove any dirt and clean Remove drive lower cover to check 4 Loading Condition Improper loading i e not centered may cause belt deviation 5 Dislodgment of V form Strip For...

Страница 22: ...n side to which belt is deviating turn take up knob 1 clockwise Belt will then center itself Alternatively adjust on opposite side In this case turn take up knob 1 counterclockwise NOTE When drive uni...

Страница 23: ...pulley of intermediate take up unit perform similarly 5 Adjustment for Reversible Operation First run belt in normal direction and make adjustments so that belt will center approximately Next reverse...

Страница 24: ...bly mark initial position of take up pulley on frame Then fully loosen take up pulley by 1 turning take up knobs 11 2 Remove either head or tail pulley 3 Remove safety cover 7 with 2 attachment bolts...

Страница 25: ...ttom cover 3 3 Remove the following bolts from drive unit side plate L Drive unit attachment bolts 4 4 bolts Brace SZ attachment bolts 5 2 bolts Drive pulley bearing attachment bolts 6 2 bolts Brace a...

Страница 26: ...ble to move drive unit 1 along frame 2 If necessary relocate drive unit as follows 1 On right and left drive unit covers mark initial position L1 of take up pulley To loosen belt turn take 1 up knobs...

Страница 27: ...ode Roller edge 30mm SZR A SZB B SZBV C 60m SHZB D SHZBV E Knife edge 30 SZKK F 60 SHZKK G 11 ROLLER EDGE KNIFE EDGE MODELS 11 1 COMPONENT NAMES Applied models Roller edge Unit1 Knife edge Unit1 Knife...

Страница 28: ...ley of Roller edge Unit Snub pulley 1 is found in lower part of roller edge unit as shown in figures on next page On side to which belt is deviating slightly loosen snub pulley fixing bolt 2 with hexa...

Страница 29: ...r edge unit from frame Remove edge roller and then remove snub SZBV model pulley See 2 Edge Roller Removal below For frame depth of 60mm SHZB SHZBV model Remove snub pulley bracket attachment bolts 6...

Страница 30: ...t take up belt too much but only to extent that belt does not slip on drive pulley i e enough to drive belt NOTE Excessive belt take up may overload motor or shorten service lives of belt pulley etc 2...

Страница 31: ...djusted retighten extension lock knobs 1 to fix telescopic frame 2 NOTE Slide telescopic frame 2 parallel to fixed frame 12 3 TAKING UP THE BELT When belt is slackened off take up belt as follows Take...

Страница 32: ...xing the tilt angle take up belt slack For assembly operation and belt take up see p 8 19 13 3 BELT ALIGNMENT ADJUSTMENT When belt is not correctly aligned make adjustment as follows For prior checkin...

Страница 33: ...1 Inspection repair 2 Replace motor and controller 3 Replace motor and controller 5 Conveyor will not start running unless belt is pulled 1 Belt has been taken up too much 2 Belt has something sticky...

Страница 34: ...n Visual inspection and manual check Inspection and adjustment or replacement Pulleys and rollers Rotation malfunction loose attachment bolts Visual inspection and manual check Inspection repair Tight...

Страница 35: ...35 MEMO...

Страница 36: ...3 02 Particular attention is given to the manufacture and transportation of SANKI conveyors However if you need any information about the use or failure of the machine or any other matters please cont...

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