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s30mdl1sm-rev0316

sandpiperpump

com

Model S30 Metallic •

Material Codes -

The Last 3 Digits of Part Number

000

.....Assembly, sub-assembly;

and some purchased items

010

.....Cast Iron

015

.....Ductile Iron

020

.....Ferritic Malleable Iron

080

.....

Carbon Steel, AISI B-1112

110

.....

Alloy Type 316 Stainless Steel

111

.....

Alloy Type 316 Stainless Steel

(Electro Polished)

112

.....Alloy C

113

.....

Alloy Type 316 Stainless Steel

(Hand Polished)

114

.....

303 Stainless Steel

115

.....

302/304 Stainless Steel

117

.....

440-C Stainless Steel (Martensitic)

120

.....

416 Stainless Steel

(Wrought Martensitic)

148

.....Hardcoat Anodized Aluminum

150

.....

6061-T6 Aluminum

152

.....

2024-T4 Aluminum (2023-T351)

155

.....

356-T6 Aluminum

156

.....

356-T6 Aluminum

157

.....

Die Cast Aluminum Alloy #380

158

.....

Aluminum Alloy SR-319

162

.....

Brass, Yellow, Screw Machine Stock

165

.....

Cast Bronze, 85-5-5-5

166

.....

Bronze, SAE 660

170

.....

Bronze, Bearing Type,

Oil Impregnated

180

.....Copper Alloy

305

.....

Carbon Steel, Black Epoxy Coated

306

.....

Carbon Steel, Black PTFE Coated

307

.....

Aluminum, Black Epoxy Coated

308

.....

Stainless Steel, Black PTFE Coated

309

.....

Aluminum, Black PTFE Coated

313

.....

Aluminum, White Epoxy Coated

330

.....

Zinc Plated Steel

332

.....

Aluminum, Electroless Nickel Plated

333

.....Carbon Steel, Electroless

Nickel Plated

335

.....Galvanized Steel

337

.....Silver Plated Steel

351

.....Food Grade Santoprene

353

.....

Geolast; Color: Black

354

.....

Injection Molded #203-40

Santoprene

Duro 40D +/-5;

Color: RED

356

.....Hytrel

357

.....Injection Molded Polyurethane

358

.....Urethane Rubber

(Some Applications)

(Compression Mold)

359

.....Urethane Rubber

360

.....

Nitrile Rubber Color coded: RED

363

.....

FKM (Fluorocarbon)

Color coded: YELLOW

364

.....EPDM Rubber

Color coded: BLUE

365

.....

Neoprene Rubber

Color coded: GREEN

366

.....

Food Grade Nitrile

368

.....Food Grade EPDM

371

.....

Philthane (Tuftane)

374

.....

Carboxylated Nitrile

375

.....

Fluorinated Nitrile

378

.....High Density Polypropylene

379

.....

Conductive Nitrile

408

.....

Cork and Neoprene

425

.....Compressed Fibre

426

.....

Blue Gard

440

.....Vegetable Fibre

500

.....Delrin

500

502

.....

Conductive Acetal, ESD-800

503

.....Conductive Acetal, Glass-Filled

506

.....Delrin

150

520

.....Injection Molded PVDF

Natural color

540

.....

Nylon

542

.....

Nylon

544

.....

Nylon Injection Molded

550

.....Polyethylene

551

.....Glass Filled Polypropylene

552

.....

Unfilled Polypropylene

555

.....Polyvinyl Chloride

556

.....

Black Vinyl

557.....Unfilled Conductive Polypropylene

558

.....Conductive HDPE

559.....Glass Filled - Conductive Polypropylene

570

.....Rulon II

580

.....Ryton

600

.....

PTFE (virgin material)

Tetrafluorocarbon (TFE)

603

.....

Blue Gylon

604

.....PTFE

606

.....PTFE

607

.....Envelon

608

.....Conductive PTFE

610

.....PTFE Encapsulated Silicon

611

.....

PTFE Encapsulated FKM

632

.....

Neoprene/Hytrel

633

.....

FKM/PTFE

634

.....

EPDM/PTFE

635

.....

Neoprene/PTFE

637

.....

PTFE, FKM/PTFE

638

.....PTFE, Hytrel

/PTFE

639

.....

Nitrile/TFE

643

.....Santoprene

/EPDM

644

.....Santoprene

/PTFE

656

.....Santoprene

Diaphragm and

Check Balls/EPDM Seats

661

.....

EPDM/Santoprene

666

.....

FDA Nitrile Diaphragm,

PTFE Overlay, Balls, and Seals

668

.....PTFE, FDA Santoprene

/PTFE

• Delrin and Hytrel are registered

tradenames of E.I. DuPont.

•

Nylatron is a registered tradename

of Polymer Corp.

• Gylon is a registered tradename

of Garlock, Inc.

• Santoprene is a registered tradename

of Exxon Mobil Corp.

• Rulon II is a registered tradename

of Dixion Industries Corp.

• Ryton is a registered tradename

of Phillips Chemical Co.

• Valox is a registered tradename

of General Electric Co.

R E C YC L I N G

Many components of SANDPIPER

AODD

pumps are made of recyclable materials.

We encourage pump users to recycle worn

out parts and pumps whenever possible,

after any hazardous pumped fluids are

thoroughly flushed.

UNIVERSAL ALL SP

3: EXP

VIEW

Содержание S30

Страница 1: ...ansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2016 Warren Rupp Inc All rights reserved Quality System ISO 9001 Certified Environmental Management System ISO 14001 Certified SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 AIR END 5 WET END 6 OPTIONAL 7 WARRANTY ...

Страница 2: ... rupture pumped material may enter the air end of the pump and be discharged into the atmosphere If pumping a product that is hazardous or toxic the air exhaust must be piped to an appropriate area for safe containment This pump is pressurized internally with air pressure during operation Make certain that all fasteners are in good condition and are reinstalled properly during reassembly Take acti...

Страница 3: ...posite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 17 Diaphragm Drawings Diaphragm Servicing SECTION 6 OPTIONAL CONFIGURATIONS 19 Solenoid Shifted Air Valve SECTION 7 WARRANTY CERTIFICATES 20 Warranty CE Declaration of Confor...

Страница 4: ...C Coil E7 Solenoid Kit with 220VAC Explosion Proof Coil E8 Solenoid Kit with 110VAC 50 Hz Explosion Proof Coil E9 Solenoid Kit with 230VAC 50 Hz Explosion Proof Coil SP Stroke Indicator Pins A1 Solenoid Kit with 12 VDC ATEX Compliant Coil A2 Solenoid Kit with 24 VDC ATEX Compliant Coil A3 Solenoid Kit with 110 120 VAC 50 60 Hz ATEX Compliant Coil A4 Solenoid Kit with 220 240 VAC 50 60 Hz ATEX Comp...

Страница 5: ...ighly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuels oils and chemicals 180 F 82 C 32 F 0 C Polypropylene A thermoplastic polymer Moderate tensile and flex strength Resists stong acids and alkali Attacked by chlorine fuming nitric ...

Страница 6: ...ANSI STYLE 150 FLANGE 3 4 4 HOLES EQUALLY SPACED ON A 6 BOLT CIRCLE DIN FLANGE CONFIGURATION 80 DIN 10 BAR FLANGE 19MM 8 HOLES EQUALLY SPACED ON A 160MM BOLT CIRCLE 1 NPT EXHAUST PORT FOR OPTIONAL PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS AIR INLET 3 4 NPT DIMENSION STANDARD PUMP PULSE OUTPUT METAL MUFFLER MESH MUFFLER SOUND DAMPENING MUFFLER A 15 3 4 400MM 16 1 32 407MM 16 3 4 429MM 17 3 16 44...

Страница 7: ... 9 16 17 23 64 32 9 32 Mesh Muffler 17 3 16 17 3 16 16 3 4 A E D C B A STANDARD INTEGRAL MUFFLER 3 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR IN SUBMERGED APPLICATIONS SUCTION PORT 3 NPT TAP DISCHARGE PORT 3 NPT TAP AIR INLET 3 4 NPT BOTH SUCTION AND DISCHARGE PORTS ARE AVAILABLE WITH 3 BSP TAPERED THREADS BOTTOM VIEW FRONT VIEW SIDE VIEW Pulse Output Kit Aluminum Sound Dam...

Страница 8: ...de check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opp...

Страница 9: ... causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The ...

Страница 10: ...oint of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line ...

Страница 11: ...phragms PTFE Overlay PTFE Balls and PTFE Seats Torque 90 in lbs Torque 90 in lbs Torque Plate to Rod 360 in lbs Torque Plate to Plate 480 in lbs 600 in lbs Santoprene Torque 360 in lbs Aluminum and Stainless Steel 500 in lbs Cast Iron Electronic Leak Detector Kits 032 040 000 110VAC 032 037 000 220VAC Note Pumps equipped with these components are not ATEX compliant 476 171 644 Wet End Kit Santopre...

Страница 12: ...st Iron Centers Only 1 031 141 000 Air Valve Assembly Cast Iron Centers Only 1 031 146 000 Air Valve Assembly w Integral muffler Stroke Indicator Only 1 031 147 000 Air Valve Assembly Stroke Indicator Only No Muffler 1 031 173 000 Air Valve Assembly w Integral muffler 1 031 173 001 Air Valve Assembly with Stainless Steel Hardware 1 031 183 000 Air Valve Assembly 1 031 179 000 Air Valve Assembly Ca...

Страница 13: ...d GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural color 540 Nylon 54...

Страница 14: ...2 115 Hex Head Capscrew 1 4 20 x 75 8 1 J 706 026 115 Machine Screw 4 IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty Air Distribution Valve Servicing See repair parts drawing remo...

Страница 15: ... C 132 029 357 Bumper 2 1 D 560 020 360 O Ring 10 1 E 165 127 110 Cap End 2 1 F 170 032 115 Hex Head Capscrew 1 4 20 x 75 8 1 A Note Cannot be used with Integral Muffler option 0 IMPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual ...

Страница 16: ...ed Hardware 1 031 146 002 Air Valve Assembly 1 1 J 710 015 308 Screw Self Tapping 4 includes all other items on 031 146 000 above For Pumps with Piped Exhaust 1 031 147 000 Air Valve Assembly 1 includes all items on 031 146 000 minus 1 D 1 F 1 J ATEX Compliant Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove staple retainer 1 H Step 2 Remove end cap 1 E bumper ...

Страница 17: ...umber Description Qty 4 095 110 558 Pilot Valve Assembly 1 4 A 095 095 558 Valve Body 1 includes all other items used on 095 110 000 For Pumps with Stainless Steel Center Section Item Part Number Description Qty 4 095 110 110 Pilot Valve Assembly 1 4 A 095 095 110 Valve Body 1 includes all other items used on 095 110 000 Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap r...

Страница 18: ...30 from center of intermediate pilot valve cavity Step 2 Remove Ring Retaining 31 discard Step 3 Remove bushing plunger 7 inspect for wear and replace if necessary with genuine parts Step 4 Remove O Ring 22 inspect for wear and replace if necessary with genuine parts Step 5 Lightly lubricate O Ring 22 and insert into intermediate Step 6 Reassemble in reverse order Step 7 Remove Seal Diaphragm Rod ...

Страница 19: ...pump com Model S30 Metallic 16 Diaphragm Service Drawing Non Overlay Diaphragm Service Drawing with Overlay 17 16 29 9 14 24 24 32 25 15 13 6 28 17 29 9 14 24 24 32 25 15 13 6 28 17 16 29 9 14 24 24 32 25 28 17 29 9 14 5 WET END ...

Страница 20: ...ended No lubrication is required Step 4 Push the threaded outer diaphragm plate through the center hole of the diaphragm Note Most diaphragms are installed with the natural bulge out towards the fluid side S05 S07 and S10 non metallic units are installed with the natural bulge in towards the air side Step 5 Thread or place outer plate stud into the inner plate For threaded inner plates use a torqu...

Страница 21: ...120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 Hz 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219 009 005 Solenoid Coil 110VAC 50 Hz 1 219 009 006 Solenoid Coil 230VAC 50 Hz 1 Note Item 43 Conduit Connector is not required II 2G EEx m c T5 II 2D c IP65 T100 C For ATEX Compliant Solenoid Coils used in the European Union 219 011 001 Solenoid Coil Single mounting 12 VDC ...

Страница 22: ...Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use a...

Страница 23: ...al knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps KEMA 09ATEX0071 X DEKRA Certification B V 0344 Meander 1051 6825 MJ Arnhem The Netherlands Applicable Standard EN13463 1 2001 EN13463 5 2003 EN60079 25 2004 Harmonised Standard EN13463 1 2009 EN13463 5 201...

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