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s15nmdl3sm-rev0316

sandpiperpump

.

com

Model S15 Non-Metallic 

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded 

in accordance with local electrical codes. Pumps equipped with electrically conductive diaphragms are suitable for 

the transfer of conductive or non-conductive fluids of any explosion group. When operating pumps equipped with 

non-conductive diaphragms that exceed the maximum permissible projected area, as defined in EN 13461-1: 2009 

section 6.7.5 table 9, the following protection methods must be applied:

•  Equipment is always used to transfer electrically conductive fluids or

•  Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running

For further guidance on ATEX applications, please consult the factory.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during 

operation. Make certain that all fasteners are in good condition 

and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

Grounding ATEX Pumps

WARNING

Pump not designed, tested or certified to be powered by 

 

compressed natural gas. Powering the pump with natural  

gas will void the warranty.

Use safe practices when lifting

kg

UNIVERSAL ALL AODD

Содержание S15 Non-Metallic

Страница 1: ...Certified Certified Quality Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2016 Warren Rupp Inc...

Страница 2: ...g the internal portions of the pump i e dry running For further guidance on ATEX applications please consult the factory When the pump is used for materials that tend to settle out or solidify the pum...

Страница 3: ...SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 16 Diaphragm Drawings Diaphragm Servicing SE...

Страница 4: ...h 220VAC Coil E7 Solenoid Kit with 220VAC Explosion Proof Coil E8 Solenoid Kit with 110VAC 50 Hz Explosion Proof Coil E9 Solenoid Kit with 230VAC 50 Hz Explosion Proof Coil SP Stroke Indicator Pins A1...

Страница 5: ...sistance 250 F 121 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 135 C 40 F 40 C UHMW PE A thermopla...

Страница 6: ...E AIR INLET 3 4 NPT Note Porting Flanges are also available with PN10 40mm DIN bolting configuration STANDARD ENCAPSULATED MUFFLER 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR...

Страница 7: ...ide check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically...

Страница 8: ...ir causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut o...

Страница 9: ...point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is des...

Страница 10: ...End Kit Nitrile Diaphragms Nitrile Balls and PTFE Seals 476 255 365 Wetted End Kit Neoprene Diaphragms Neoprene Balls and PTFE Seals 476 255 633 Wetted End Kit FKM Diaphragms PTFE Balls and PTFE Seal...

Страница 11: ...3 8 4 901 048 308 Washer Flat 3 8 4 NOT SHOWN 535 010 000 Muffler 1 530 027 000 Muffler 1 530 033 000 Muffler 1 Item Part Number Description Qty 1 031 140 000 Air Valve Assembly 1 031 140 001 Air Val...

Страница 12: ...ed GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 4...

Страница 13: ...52 518 198 552E Manifold 40mm DIN 2 replaces 518 197 552E item 23 43 538 022 110 Nipple Pipe 4 538 022 308 Nipple Pipe 4 44 560 078 611 O Ring 8 45 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 46 6...

Страница 14: ...1 NOTE Thespillcontainmentoptionhastwoadditional pumping diaphragms item 41 PTFE Pumping diaphragms are installed with the natural concave curve toward the outer chamber NOTE One Piece Diaphragm Servi...

Страница 15: ...115 Screw Self tapping 4 For Pumps with Metal Mesh Muffler or Piped Exhaust 1 031 141 001 Air Valve Assembly 1 Includes all items used on 031 140 001 minus items 1 D 1 F 1 J Air Distribution Valve Se...

Страница 16: ...mbly 1 1 J 710 015 308 Screw Self Tapping 4 includes all other items on 031 146 000 above For Pumps with Piped Exhaust 1 031 147 000 Air Valve Assembly 1 includes all items on 031 146 000 minus 1 D 1...

Страница 17: ...m sleeve 2 B inspect O Rings 2E replace if required Step 4 Lightly lubricate O Rings 2 C and 2 E Reassemble in reverse order 2 A 2 B 2 C 2 F 2 E 2 D Pilot Valve Assembly Parts List Item Part Number De...

Страница 18: ...ermediate Assembly Drawing Step 1 Remove plunger actuator 28 from center of intermediate pilot valve cavity Step 2 Remove Ring Retaining 30 discard Step 3 Remove bushing plunger 6 inspect for wear and...

Страница 19: ...Service Drawing Non Overlay Diaphragm Service Drawing with Overlay Torque 480 in lbs Field conversion kit 475 256 000 available for conversion from PTFE Overlay to One Piece bonded Diaphragm Part Desc...

Страница 20: ...bly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensat...

Страница 21: ...se link shall be as high as or higher than the maximum expected short circuit current at the location of the installation usually 1500 A A maximum permissible ripple of 20 is valid for all magnets of...

Страница 22: ...manifolds from the pump The discharge elbows can be rotated in 90 increments and the suction elbows can be rotated in 180 increments see optional positioning in the Dual Porting Drawing SINGLE PORTIN...

Страница 23: ...0Hz or 220 240VAC 50 60Hz Kit 032 045 000 12 32VDC To install electronic leak detectors remove the bottom NPT pipe plug on the visual sight tube item 49 Insert leak detector into the pipe tee item 48...

Страница 24: ...irective 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance...

Страница 25: ...chnical knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps...

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