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• Model S07 Non-Metallic

Intermediate Assembly

IMPORTANT

When the pumped product source is at a higher

level than the pump (flooded suction condition),

pipe the exhaust higher than the product source

to prevent siphoning spills. In the event of a

diaphragm failure a complete rebuild of the

center section is recommended.

INTERMEDIATE ASSEMBLY REPAIR PARTS LIST

ITEM PART NUMBER

DESCRIPTION

QTY

114-023-551

Bracket, Intermediate

135-036-506

Bushing, Plunger

24 560-001-360 O-Ring

620-019-115

Plunger, Actuator

675-042-115

Ring, Retaining*

*NOTE:

It is recommended that when plunger components are

serviced, new retaining rings be installed.

Step #1:

See

PUMP ASSEMBLY DRAWING.

Using a 3/8" wrench or socket, remove the four capscrews

(items 12). Remove the air inlet cap (item 8) and air inlet

gasket (item 20). The pilot valve assembly (item 3) can now

be removed.

Step #2:

Servicing the actuator plungers.

See PUMP ASSEMBLY DRAWING

The actuator plungers (items 27) can be reached through

the stem cavity of the pilot valve in the intermediate bracket

(item 4). To service bushings, o-rings and retaining rings, see

Intermediate Drawing.

Remove the plungers (items 27) from the bushings (item

7) in each end of the intermediate cavity. Inspect for wear or

damage. Replace plunger as needed. Apply a light coating

of grease to each o-ring and re-install the plungers in to the

bushings. Push the plungers in as far as they will go.

Step #3:

Re-install the pilot valve assembly into the

intermediate assembly.

Be careful to align the ends of the stem between

the plungers when inserting the stem of the pilot

valve into the cavity of the intermediate. Re-install the

gasket (item 20) air inlet cap (item 8) and capscrews

(items 12).

Connect the air supply to the pump. The pump is now

ready for operation.

PLUNGER BUSHING, O-RING, AND RETAINING RING

SERVICING

To service the plunger bushing components first

remove the two retaining rings (items 29) using a

small flat screwdriver. *Note: It is recommended that new

retaining rings be installed.

Next remove the two plunger bushings (items 7). Inspect

the bushings for wear or scratches. Replace the bushings as

necessary.

Inspect the two o-rings (24) for cuts and/or wear.

4: AIR

END

Содержание S07

Страница 1: ...ain St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OPERATING MANUAL Original Instructions 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 AIR END 5 WET END 6 OPTIONAL 7 WARRANTY ...

Страница 2: ...aterials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing temperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plasti...

Страница 3: ...pair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 17 Diaphragm Drawings Diaphragm Servicing SECTION 6 OPTIONAL CONFIGURATIONS 19 Solenoid Shifted Air Valve SECTION 7 WARRANTY CERTIFICATES 20 Warranty CE Declaration of Conformity Mach...

Страница 4: ...8 Virgin PTFE Santoprene Backup FKM B Nitrile Nitrile U Polyurethane Polyurethane Z One Piece Bonded PTFE Check Valve Seat K PVDF N Nylon P Polypropylene Non Wetted Material Options P Polypropylene I Polypropylene with PTFE Hardware Porting Options N NPT Threads 1 Dual Porting NPT 2 Top Dual Porting NPT 3 Bottom Dual Porting NPT B BSP Threads tapered 4 Dual Porting BSP tapered 5 Top Dual Porting B...

Страница 5: ...0 F 121 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 135 C 40 F 40 C UHMW PE A thermoplastic that is highly resistant to a broad range of chemicals Exhibits outstanding abrasion and impact resistance along with environmental stress cracking resistance 180 F 82 C 35 F 37 C Urethane Shows good resist...

Страница 6: ... 5 10 15 20 25 30 35 40 45 50 55 0 2 3 5 6 10 30 20 25 15 10 5 9 1 6 7 6 4 5 3 1 5 4 7 100 PSI 6 8 Bar 8 13 5 12 20 14 24 10 17 16 27 18 30 4 80 PSI 5 44 Bar 60 PSI 4 08 Bar 2 72 Bar 40 PSI Air Inlet Pressure 20 PSI 1 36 Bar MODEL S07 Trihedral Valve Performance Curve Performance based on the following elastomer fitted pump flooded suction water at ambient conditions The use of other materials and...

Страница 7: ... and Discharge Ports are Available In BSPT Tapered Internal 1 BSPT Tapered External Air Inlet NPT Manifold Can Rotate 90 From Vertical Centerline Discharge Port NPT Internal 1 NPT External Standard Encapsulated Muffler 3 8 NPT Exhaust Port For Optional Muffler Styles or Piping Exhaust Air in Submerged Applications Suction Port NPT Internal 1 NPT External Bolt Pattern is Symmetrical About Centerlin...

Страница 8: ... Both Suction and Discharge Ports are Available In BSPT Tapered Internal 1 BSPT Tapered External Suction Port NPT Internal 1 NPT External Standard Encapsulated Muffler 3 8 NPT Exhaust Port For Optional Muffler Styles or Piping Exhaust Air in Submerged Applications Discharge Port NPT Internal 1 NPT External Manifold c From Vert Air Inlet NPT Bolt Pattern Is Symmetrical About Centerlines R5 32 4 Pla...

Страница 9: ...side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the o...

Страница 10: ...air causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred T...

Страница 11: ...a point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air li...

Страница 12: ...6 357 WETTED END KIT Polyurethane Diaphragms Nitrile Spacer Gaskets Polyurethane Check Balls and TFE Seals 476 166 650 WETTED END KIT PTFE Santoprene Bond Diaphragm PTFE Check Balls and PTFE Seals 476 166 654 WETTED END KIT Santoprene Diaphragms TFE Overlay Diaphragm TFE Check Balls and TFE Seals 476 180 657 WETTED END KIT S07T Santoprene Diaphragms Nitrile Trihedral Valve Components Nitrile Space...

Страница 13: ... 1 4 20 x 1 25 8 171 066 308 Capscrew Flanged 1 4 20 x 1 25 8 13 196 162 520 Chamber Outer 2 196 162 542 Chamber Outer 2 196 162 552 Chamber Outer 2 14 286 095 354 Diaphragm 2 286 095 360 Diaphragm 2 286 116 000 Diaphragm One Piece Bonded 2 15 286 096 600 Diaphragm Overlay 2 16 312 107 520 Elbow 4 312 107 542 Elbow 4 312 107 552 Elbow 4 17 360 099 360 Gasket Spacer Use with TPE Diaphragms Only 2 1...

Страница 14: ...366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural color 540 Nylon 542 Nylon ...

Страница 15: ...tion Qty 1 031 166 000 Air Valve Assembly 1 1 A 095 106 551 Body Air Valve 1 1 B 031 132 000 Sleeve and Spool Set 1 1 C 560 101 360 O Ring 8 1 E 165 122 551 End Cap 2 1 F 560 026 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 1 H 530 031 550 Muffler 1 1 I 165 109 551 Muffler Cap 1 1 J 710 011 115 Self Tapping Screw 4 For Pumps with Virgin PTFE coated hardware 1 031 166 002 Air Valve Assembly 1 1 ...

Страница 16: ...t of item 1 B for dirt scratches or other contaminants Remove the sleeve if needed and replace with a new sleeve and spool set item 1 B Note The sleeve and spool set is match ground to a specified clearance Sleeves and spools cannot be interchanged STEP 3 Reassembly of the air distribution valve Install one end cap with o rings items 1 E 1 C and 1 F into one end of the air valve body item 1 A Inse...

Страница 17: ...360 O Ring 8 1 D 132 030 552 Bumper 2 1 E 165 123 147 End Cap 2 1 F 560 029 360 O Ring 2 1 G 675 062 115 End Cap Retainer 2 1 H 210 008 330 Safety Clip 1 1 I 530 031 550 Muffler 1 1 J 165 109 559 Muffler Cap 1 1 K 710 011 115 Self Tapping Screw 4 For Pumps with Virgin PTFE coated hardware 1 031 167 002 Air Valve Assembly 1 1 G 675 062 308 End Cap Retainer 2 1 J 710 011 308 Self Tapping Screw 4 Inc...

Страница 18: ...pect spool and o rings for dirt cuts or wear Replace the o rings and spool if necessary Remove the retaining ring item 3 F from the end of the sleeve item 3 b and remove the sleeve from the valve body item 3 A Wipe clean and inspect sleeve and o rings for dirt cuts or wear Replace the o rings and sleeve if necessary STEP 3 Re assembly of the pilot valve Generously lubricate outside diameter of the...

Страница 19: ...through the stem cavity of the pilot valve in the intermediate bracket item 4 To service bushings o rings and retaining rings see Intermediate Drawing Remove the plungers items 27 from the bushings item 7 in each end of the intermediate cavity Inspect for wear or damage Replace plunger as needed Apply a light coating of grease to each o ring and re install the plungers in to the bushings Push the ...

Страница 20: ... 26 17 14 25 13 11 24 11 9 17 14 25 13 9 30 6 26 14 15 26 13 11 24 11 9 14 15 25 13 9 30 6 14 13 11 24 11 Use With TPE Diaphragms Only 9 14 13 9 1 1 Diaphragm Service Drawing with Overlay Diaphragm Service Drawing Diaphragm Service Drawing with One Piece Bonded 5 WET END ...

Страница 21: ...f the diaphragm rod item 30 until the inner diaphragm plate is flush to the end of the rod Insert rod into pump Align the bolt holes in the diaphragm with the bolt pattern in the intermediate bracket item 4 Make sure the molded directional arrows on the diaphragm point vertically Fasten the outer chamber item 13 to the pump using the capscrews items 9 11 hex nuts and flat washers On the opposite s...

Страница 22: ...ESCRIPTION QTY 4 114 023 551 Bracket Intermediate 1 47 893 099 000 Solenoid Valve NEMA4 1 48 219 001 000 Solenoid Coil 24VDC 1 219 004 000 Solenoid Coil 24VAC 12VDC 1 219 002 000 Solenoid Coil 120VAC 1 219 003 000 Solenoid Coil 240VAC 1 49 241 001 000 Connector Conduit 1 50 171 065 115 Capscrew Flanged 1 4 20 x 1 00 4 52 618 050 150 Plug Replaces item 7 2 For Explosion Proof Solenoid Coils 48 219 ...

Страница 23: ...8 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren...

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