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4. CONSUMABLE REPLACEMENT COMPONENTS

The components below are the consumable ones.

Periodically replace them.

• Thread guide felt (Part No. : 40034444)

The part where thread passes is worn out and rough

motion of thread is apt to occur unless it is periodi-
cally replaced.

• Center knife (Part No. : 40026155)

Center knife

Thread guide felt

• Corner knife

Sharpness is deteriorated and sewing quality is influ-
enced unless it is periodically replaced.

Gauge size

Part No.

8 to 14mm

16607301, 16607400

16 to 20mm

16607509, 16607608

22 to 26mm

16607707, 16607806

28 to 32mm

16607905, 16608002

Corner knife

Содержание APW-895N/IP-420

Страница 1: ...APW 895N IP 420 INSTRUCTION MANUAL CompactFlash TM is the registered trademark of SanDisk Corporation U S A...

Страница 2: ...ART NO 40149798 12 14 ADJUSTMENT OF SA 120N INTERLINING SUPPLYING DEVICE OPTIONAL PART NO 40149798 13 V PREPARATION OF THE SEWING MACHINE 14 1 HOW TO OPERATE THE SEWING MACHINE HEAD 14 1 How to attach...

Страница 3: ...HE MEMORY SWITCH DATA 60 1 Changing procedure of the memory switch data 60 2 Memory switch data list 61 10 PERFORMING OPTIONAL SETTING 69 1 Changing procedure of the optional setting 69 2 Optional set...

Страница 4: ...D PLACE 98 4 CONSUMABLE REPLACEMENT COMPONENTS 100 5 TILTING THE MACHINE 102 6 STANDARD OF REPLACING TIME OF THE GAS SPRING 103 7 REPLACING PROCEDURE BETWEEN DOUBLE WELT AND SINGLE WELT 104 1 Replacin...

Страница 5: ...ted value troubles such as interference between the parts can occur It is therefore necessary to carefully check the com pressed air pressure 4 Check whether the needle thread bobbin thread need to be...

Страница 6: ...ings F Stacker unit Optional G Sewing machine head H Electric control unit Control panel I Operation panel J Power switch Also used as the emergency stop switch K Temporary stop switch With this machi...

Страница 7: ...rd 16 8 Thread Spun thread 60 Recommended 9 Hook Full rotary vertical axis self lubrication hook 10 Thread take up lever Slide thread take up lever 11 Needle bar stroke 33 3mm 12 Cloth feed mechanism...

Страница 8: ...t Draw out the corner knife unit and remove the string that has fixed the unit Cut and remove the clip band that has fixed the needle bar 1 REMOVING PACKING MATERIALS 2 SECURING THE MACHINE CAUTION To...

Страница 9: ...ng rod on the pedal side D and the caster do not interfere with each other within the range of pedal operation 4 CONNECTING THE AIR COUPLER Connect one end of air coupler A supplied with the machine a...

Страница 10: ...g of the input tap of transformer standard setting at the time of delivery 380V CAUTION To prevent possible accidents caused by leakage or dielectric strength an appropriate power plug shall be instal...

Страница 11: ...7 6 ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE Putting nut and washer between main unit frame and fix the thread stand as illustrated in the left hand figure Washer Spring washer Nut...

Страница 12: ...ched Lock the whole stacker with hinge Insert safety bar in direction C as illustrated in the figure Fix the safety bar at the position where it is in parallel with the floor surface At this time conf...

Страница 13: ...t approximately 0 5 mm loosen nut to adjust 0 5mm 1 Adjusting the position When the roller stacker is not used or adjusting the corner knife the roller stacker can be turned upward with the procedure...

Страница 14: ...STALLING OPERATION PANEL IP 420 As shown in the figure above open the lid on the right hand section B of IP 420 and connect the connector which is fixed with tape to the right hand top surface A of th...

Страница 15: ...ure to attach the cap for use CAUTION 1 To prevent accidents caused by abrupt start of the sewing machine do not connect the power plug until lubrication has been completed 2 To prevent inflammation o...

Страница 16: ...g up to the roller section using the notch of the guide plate Adjust the lateral position of two guides two guide pins and side plate on the right to allow the interlin ing to be fed straight up above...

Страница 17: ...roller the amount is decreased and when loosening it the amount is increased When a new interlining is mounted press interlining supply button perform feeding of the trial sewing several times and use...

Страница 18: ...other and tighten needle clamp screws Use the left hand twist thread for the needle thread Either twist thread will do for the bobbin thread 2 Thread used Right hand twist thread Left hand twist threa...

Страница 19: ...be prevented 3 How to pass the needle thread Lift binder in the direction A Hold section B by hand and turn the whole binder in the direc tion C Binder is locked with the ball plunger Rather strongly...

Страница 20: ...eeping the above state and you can see the bobbin case At this time move the sewing tables so as not to allow the sewing tables to come in contact with the needles After replacing the bobbin thread re...

Страница 21: ...N automatic interlining supply ing device return the sewing tables to their home positions while lifting the sewing tables and so that the plate spring section is not bent Outlet of interlining supply...

Страница 22: ...il to be performed normally 2 To ensure the appropriate remaining amount of bobbin thread it is important to wind the bobbin uniformly Be sure to check that the bobbin is uniformly wound particularly...

Страница 23: ...and take out the bobbin cases together with the bobbins When fitting fit the bobbin cases into the hook driving shaft and tilt levers 0 2 to 0 3mm When bobbin cases left and right are replaced make su...

Страница 24: ...threads tension appropriately by turning thread tension adjustments nuts and respectively Turning the nuts clockwise will increase the thread tension or turning them counterclockwise to decrease it A...

Страница 25: ...clamp left Garment body clamp right Material guide functions to stabilize the welt patch at the edge of the machine needle Adjust the height and the presser pressure of material guide in accordance w...

Страница 26: ...losing the cover it is possible to access If the media and the cover come in con tact with each other and the cover is not closed check the following matters Check that the media is securely pressed u...

Страница 27: ...r electric shock will be caused Do not bend or apply strong force or shock to it Never perform disassembling or remodeling of it Do not put the metal to the contact part of it Data may be disappeared...

Страница 28: ...SB terminal on the IP panel until it will go no further Do not turn the power OFF while the data on the USB flash drive is being accessed USB specifications Conform to USB 1 1 standard Applicable devi...

Страница 29: ...ontrast control Brightness control CompactFlash TM eject button CompactFlash TM slot Cover detection switch Connector for external switch Connector for control box connection 2 BASIC OPERATION OF THE...

Страница 30: ...bed below 2 Buttons used in common Pictograph Name Description CANCEL button Pop up screen is closed In case of the data change screen the data during changing can be cancelled ENTER button Data chang...

Страница 31: ...tered is not displayed For the detailed explanation of input screen see VI 3 EXPLANATION OF THE BASIC SCREEN p 29 C The independent sewing input screen screen A Start sewing When READY key D is presse...

Страница 32: ...is put on the clamp foot Confirming message saying that Clamp foot moves to the back with flap presser closed Remove material on the clamp foot is displayed G When there is material on the clamp foot...

Страница 33: ...MODE SETTING button With without of motion of sewing machine motor center knife and corner knife L STACKER MOTION STOP CHANGE OVER button This button selects motion stop and of stacker M SEWING DATA D...

Страница 34: ...his button is pressed the display of sewing counter and number of pcs counter is changed over This button is displayed only when both sewing counter and number of pcs counter are ON F COUNTER VALUE CH...

Страница 35: ...a can be selected I SEWING MODE CHANGE OVER button Sewing mode is selected J L SIZE LENGTH SETTING button In case of L size sewing sewing length is set K SEWING DATA DISPLAY button Sewing pattern edit...

Страница 36: ...changed over This button is displayed only when both sewing counter and number of pcs counter are ON F COUNTER VALUE CHANGE button Counter value which is displayed at present is changed G NEXT SEWING...

Страница 37: ...imming knife comes down and the needle thread trimming in motion screen is displayed G BOBBIN THREAD TRIMMING button While this button is held pressed bobbin thread trimming knife opens H CYCLE SEWING...

Страница 38: ...of pcs counter is changed over This button is displayed only when both sewing counter and number of pcs counter are ON G COUNTER VALUE CHANGE button Counter value which is displayed at present is cha...

Страница 39: ...nt counter Press sewing counter button B in counter setting screen screen A and sewing counter setting screen screen B is displayed Then the kind of counter can be set Sewing counter UP counter Every...

Страница 40: ...nted up In case of independent sewing 1 time of sewing In case of alternate sewing 2 times of sewing In case of cycle sewing 1 time of cycle sewing The number given in each case above is regarded as o...

Страница 41: ...inputted to the target value of counter only the existing value is displayed during sewing and the count up screen is not displayed Change the existing value of counter In case of the sewing counter p...

Страница 42: ...value Change the counter value with TEN keys to B or button C D Determine the counter value Press ENTER button E and the data is determined When you desire to clear the counter value press CLEAR butt...

Страница 43: ...ent counter setting pop up screen screen B is displayed Then the bobbin thread remaining amount adjustment counter motion ON OFF can be set Counter setting screen Screen A B A Bobbin thread remaining...

Страница 44: ...emaining amount adjustment value 0 to 9 Set the number of times of sewing from detecting run out of bob bin thread by the sensor to performing the count up display When you desire to lengthen the rema...

Страница 45: ...ining length of bobbin thread at the time when the indication of run out of bobbin thread varies by a certain extent This variation depends on the type of thread sewing length and the winding way of t...

Страница 46: ...DE SELECTION button B and the indication of button is changed Determine the sewing mode Press MODE CHANGEOVER key A and the data input screen of the selected sewing mode is displayed Independent sewin...

Страница 47: ...of pattern can be performed from the sewing screen as well Call the pattern list screen Press PATTERN LIST button or A and the pattern list screen is displayed Determine the pattern When ENTER button...

Страница 48: ...creation screen Press NEW CREATION button or A and the pattern new creation screen is dis played Input the pattern No Input pattern No you desire to newly create with ten keys to B It is possible to...

Страница 49: ...erasing procedure see VI 7 4 Erasing the pattern p 47 Display the input screen When the input screen of independent sewing mode alternate sewing mode and the cycle sewing mode is displayed it is possi...

Страница 50: ...destination No input screen screen B Input the pattern No of copy destination Input the pattern No of copy destination with ten keys to B It is possible to retrieve the pat 6tern No which has not bee...

Страница 51: ...screen screen A is dis played Select the pattern to be erased Select the pattern to be erased from pattern list button B Next press ERASE button C and the pattern erase confirmation screen is display...

Страница 52: ...RACTER button B you desire to input As many as 14 characters of characters to and to and symbols and can be inputted Cursor can be moved with CURSOR LEFT MOVE button C and CURSOR RIGHT MOVE button D W...

Страница 53: ...K button A and the pattern list screen screen B is displayed Select the pattern data you desire to register from PATTERN LIST button B and press ENTER button C Then the selected pattern data is regist...

Страница 54: ...edit screen Screen D G Erase the registered pattern data Press ERASE button E and the pattern data which is dis played with white emphasis is erased Select the pattern data you desire to erase with UP...

Страница 55: ...e sewing data of cycle sewing mode press PATTERN DATA EDIT button C and it is possible to change 2 In case of alternate sewing mode SEWING DATA SHORTCUT button B is not displayed 3 For SEWING DATA SHO...

Страница 56: ...s possible to set only when setting L size sewing For the long and wide type it is possible to set up to 250 mm However it is possible to set up to 300 mm without corner knife 18 0 to 220 0 0 1mm 150...

Страница 57: ...position of corner knife at sewing end is set 9 9 to 9 9 0 1mm 0 0mm Marking light setting Marking light irradiation position in each case of sewing start irradiation sewing end irradiation center ir...

Страница 58: ...set to flap sewing 0 0 to 10 0 0 1mm 5 0mm Lockstitch pitch Sewing pitch of lockstitch section is set 2 0 to 3 4 0 1mm 2 5mm Selection of condensation back tack at sewing start Condensation back tack...

Страница 59: ...3 stitches Back tack pitch at sewing start Back tack sewing pitch at sewing start is set It is possible to set only when is set to selection of back tack 0 5 to 3 0 0 1mm 2 0mm Back tack tie stitch pi...

Страница 60: ...f condensation stitches at sewing end Number of condensation stitches at sewing end is set It is possible to set only when is set to selection of condensation 3 to 19 1 stitch 5 stitches Condensation...

Страница 61: ...possible to set only when is set to selection of back tack It is possible to set only when is set to selection of condensation back tack detailed setting 0 1 to 3 0 0 1mm 2 0mm Second stitch pitch of...

Страница 62: ...tops roller stacker option is used and it is possible to set only when roller stacker motion is set 0 0 to 9 9 0 1 sec 0 5 sec Jump feed speed up to the position of sewing start Jump feed speed up to...

Страница 63: ...Number of revolutions at lockstitch section is set It is possible to set only when sewing speed setting selection is set to pattern data selection 1000 to 3000 100sti min 2500sti min Sewing speed unde...

Страница 64: ...ess MODE CHANGE OVER key and the memory switch button A is displayed When this button is pressed the memory switch data list screen A is displayed Select the memory switch button you desire to change...

Страница 65: ...feeding of automatic interlining supplying device at sewing start is set It is possible to set only when automatic interlining supplying option is used 2 to 9 1 3 Feeding length of automatic interlini...

Страница 66: ...k tack sewing sections is set It is limited by sewing speed under the high speed mode It is possible to set only when sewing speed setting selection is set to memory switch In case of back tack sewing...

Страница 67: ...te motion mode Return No return of folding plate when corner knife projects is selected Return No return Binder pressure reduction rise prohibition Pressure reduction rise of the binder at the time of...

Страница 68: ...to the release of the material This setting is available when Grasping stacker optional is used 0 00 9 99 0 01 sec 1 00 sec Stacker timer 6 Sets the duration of operating the oscillating arm This set...

Страница 69: ...ront reference position or the conventional motion mode that changes sewing position according to the setting of is selected Front reference position 80 mm from needle Rear reference position 300 mm f...

Страница 70: ...orming sewing longer than 250 mm with the long and wide type the corner knife does not work In case of the long and wide type corner knife does not work when a flap cloth is put in the area of 50 mm e...

Страница 71: ...4 5 and 6 7 and 8 9 and 10 11 and 12 13 and 14 15 and 16 17 and 18 and 19 and 20 can be cou pled Coupling function OFF Coupling function ON Center knife lowering time Center knife lowering time is se...

Страница 72: ...ight origin compensation needle side Position of needle side from origin of marking light motor is compensat ed Light irradiation position is 80 mm from needle In case of Long and wide type light irra...

Страница 73: ...is displayed on the screen When you press this button the 2nd screen screen A of the op eration mode changeover screen is displayed Displaying the option setting list screen Option setting button B i...

Страница 74: ...set ting is limited to 8 to 12 mm In case of the long and wide type the dart stretcher does not work Not mounting Not mounting Mounting Vacuum device mounting not mounting is set In case of the long...

Страница 75: ...screen When you press this button the 2nd screen screen A of the op eration mode changeover screen is displayed Displaying the device setting list screen Device setting button B is displayed on the s...

Страница 76: ...is mounted 16 to 20 mm 8 to 20 22 to 32 2 mm 10 mm Long and wide type selection It is set when using the long and wide type Standard Standard clamp mounting Sewing size 220 mm Long and wide type Clam...

Страница 77: ...ustomized At this time the contents of selected pedal operation data are displayed at C When SCREEN END button D is pressed the selected pedal operation data is determined and the screen returns to th...

Страница 78: ...on setting screen screen A is displayed Then the motion function to be registered to the number of the respective pedal steps can be set Display Description To lock Not to lock Press button B and set...

Страница 79: ...by clamp foot lowering order change over When right and left are set to the same time even if the independent motion is set in this screen the right and the left actuate at the same time Whether or no...

Страница 80: ...me the buttons from B to L are pressed display non dis play of the buttons can be changed over Customize and use the buttons in accordance with the customers using conditions A Symbol Display Non dis...

Страница 81: ...When the selected button is pressed twice the selection is re leased The data below have been registered in order from the left at the time of your purchase N M Sewing data list screen Screen A O Reg...

Страница 82: ...f buttons Every time the buttons from B to L are pressed button display non display can be changed over Customize and use the buttons in accordance with the customers using conditions G I H E D C B J...

Страница 83: ...n N and the direct pattern selection screen screen B is displayed Select the pattern you desire to register with PATTERN SELEC TION button O In addition the ten keys are displayed by pressing NO INPUT...

Страница 84: ...target achieving consciousness of a line or a group is enhanced and also the progress can be confirmed in one glance See VI 15 3 Observing the production control information p 83 and VI 15 4 Performin...

Страница 85: ...orm CLEAR of the remaining time up to the replacement Press ITEM button B you desire to clear and the replacement time clear screen is displayed Press CLEAR button E and the remaining time up to the r...

Страница 86: ...button B and close the pop up Every time one sewing is completed the warning screen is displayed until the inspection time is cleared Warning Nos of the respective items are as follows Needle replacem...

Страница 87: ...case of displaying from the information screen The production control screen is displayed Existing target value Number of pieces of the target of sewn products at the pres ent time is automatically d...

Страница 88: ...n the input screen and the sewing screen is displayed The contents of display and the functions are common to In case of displaying from the information screen Display the production control screen Pr...

Страница 89: ...n D Input the pitch time Next input the pitch time required for one process When PITCH TIME button B of item is pressed the pitch time input screen is displayed Input the value you desire with ten key...

Страница 90: ...eared until CLEAR button K is pressed Clear the counted value When clearing the counted value set the count to the stop state and press CLEAR button L The value to be cleared is the present target val...

Страница 91: ...m the time of starting the measurement This item automatically displays the mean machine time from the time of starting the measurement This item displays the number of times of thread trimming per pr...

Страница 92: ...art the measurement Press START button C and the measurement of each data is started Stop the count Display the operation measurement screen referring to Items and of VI 15 5 Observing the operation m...

Страница 93: ...W EPD Sewing data created by the sewing ma chine exclusive for APW 2 Performing communication by using the media For handling way of the media read VI 1 PREFACE p 22 Data can be sent received to from...

Страница 94: ...file No of the data you desire to write For the file No input APW of the file name and the numerals of the part of EPD Designation of the pattern No of writing destination can be performed in the same...

Страница 95: ...FILE No buttons B you desire to write It is possible to reverse the selec tion state of the button with REVERSE button C Determine the data No When ENTER button D is pressed the data No plural se lect...

Страница 96: ...he during communication screen When performing writing to the pattern No that already exists the overwriting confirmation screen is displayed before writing When performing overwriting press ENTER but...

Страница 97: ...MODE CHANGEOVER key for three sec onds and MEDIA FORMAT button A is displayed on the screen When this button is pressed the media format screen is displayed Start formatting of the media Set the medi...

Страница 98: ...of the machine such as clamp foot or the like normal operation is disturbed Be sure to perform cleaning before the work In addition be sure to clean the thread waste in the hook cover once a week Chec...

Страница 99: ...shaft base Periodically clean the waste cloth or the like gathered in the hook oil cover Clean the inside of hook oil cover Raise the machine head and remove oil cover after loosening setscrews 5 pla...

Страница 100: ...light is determined depending on the sewing specification Loos en screws and adjust angles of marking lights B and C Needle 2 2 0 m m M o v a b l e r a n g e A C C B 8 0 m m 2 Movable marking optional...

Страница 101: ...n A C B 3 When you desire to move the marking light irradiation position in terms of the sewing position set each compensation value of C for use Sewing start irradiation position compensation Sewing...

Страница 102: ...tinuously used up to 48 million stitches grease up error E221 is displayed on the panel In this case even when RESET button is pressed and the error screen is released the sewing after that cannot be...

Страница 103: ...te that air is not supplied Apply grease to the metal so as to infiltrate the inside Replenishment of grease to the needle bar sec tion Apply grease to thread take up lever needle bar upper section ne...

Страница 104: ...rough motion of thread is apt to occur unless it is periodi cally replaced Center knife Part No 40026155 Center knife Thread guide felt Corner knife Sharpness is deteriorated and sewing quality is in...

Страница 105: ...her presser rubber Part No Standard 40039942 Long and wide type 40056942 Part No Standard 40034825 Long and wide type 40040827 Part No Standard 40034826 Long and wide type 40040829 Garment body clamp...

Страница 106: ...nger Turn it rather strongly in the direction of C to release the lock Release machine fixing hinge Pressing section A release machine fixing hinge and remove hinge hook C A B A CAUTION Turn OFF the p...

Страница 107: ...or the like or it is judged as a defective one Do not use anything other than JUKI genuine gas spring Part No 40023177 5 To avoid personal injuries do not use with the gas spring removed A B A 6 STAN...

Страница 108: ...lamp Turn ON the power and advance the clamp foot A C B CAUTION To prevent accidents caused by abrupt start of the sewing machine start the work after turning OFF the power Press button A to display t...

Страница 109: ...of the position with adjustment knob for single welt B Move it clockwise to inside direction A and counterclockwise to outside Move the position of garment body clamp to out side direction B on the pa...

Страница 110: ...the knife After the adjustment return the drawer to its home position and fix it with toggle clamp When returning the drawer return corner knife on the moving side to the initial position Knife base A...

Страница 111: ...sensor in the lateral direction Adjust the sewing direction of sensor for de tecting right flap by loosening screws and moving the sensor in the longitudinal direction After the adjustment be sure to...

Страница 112: ...ensor amplifier fails to turn ON OFF because of the stained lens Check whether the solenoid valve for the bobbin thread remaining amount detecting device operates normally Wipe clean the lens surface...

Страница 113: ...st the foot pedal as described below In addition the adjustment value of the pedal is stored in memory of EEP ROM of MAIN circuit board If the circuit board is replaced adjust the foot pedal taking th...

Страница 114: ...edal depressed to the reverse step Volt age value of this time is inputted to E Next press FREE INPUT button F with the foot pedal free Voltage value of this time is inputted to G Using the same proce...

Страница 115: ...erted Media is not inserted Possible to re start after reset E012 Read error Data read from media cannot be performed Possible to re start after reset E013 Write error Data write from media cannot be...

Страница 116: ...2 File interchanging error File cannot be read Possible to re start after reset E045 Pattern data error Pattern data is corrupted Possible to re start after reset E050 Stop switch When stop switch is...

Страница 117: ...ate sensor error Detection of upper dead point of the sewing machine cannot be performed Turn OFF the power E349 Step out detection sensor does not react For the emergency procedure it is possible to...

Страница 118: ...hand side is deteriorated Possible to re start after reset E376 Pedal continuous depressing error Possible to re start after reset E377 Center knife upper detection sensor cannot detect Possible to r...

Страница 119: ...re start after reset E388 Corner knife moving side bottom detection error Possible to re start after reset E389 Corner knife moving side top detection error Possible to re start after reset E390 Mate...

Страница 120: ...o delete the pattern used in the cycle sewing Possible to recover with CANCEL button E403 New creation disapproved When the registered pattern is selected to the new creation pat tern No Possible to r...

Страница 121: ...sible to re start after reset E491 Corner knife length is too short When knife cannot be entered since the interval of corner knife is short Possible to re start after reset E492 L size length is too...

Страница 122: ...OFF the power E703 Panel is connected to the sewing machine which is not sup posed Machine type error When the machine type between panel and sewing machine is different in the initial communication...

Страница 123: ...than 15 Turn OFF the power E905 Heat sink temperature for SERVO CONTROL circuit board abnormality Turn ON the power again after taking time Turn OFF the power E915 Communication abnormality between o...

Страница 124: ...n retrieval error Possible to re start after reset E987 Back tack motor origin retrieval error Possible to re start after reset E988 Pocket bag flap detecting motor origin retrieval error Possible to...

Страница 125: ...p foot origin detection INTA CN77A 2 Center knife lift detection INTA CN79A 1 Flap sensor left INTB CN60B 2 Flap sensor right INTB CN61B 2 Corner knife drawer detection switch INTB CN62B 2 Bobbin thre...

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