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| DOC9085G

SLP2100/2700/3100

Service, operation, maintenance and inspection intervals.............................................23

Draining the liquid separator and the pump .......................................................................... 23

Check grease cartridges ....................................................................................................... 23

5.3 Winterization ......................................................................................................................... 23
5.4

Lubrication of bearings ......................................................................................................... 24

Inspection and cleaning of water supply pipe ........................................................................ 24

Inspection and cleaning of internal channels ........................................................................ 24

6 Troubleshooting ...................................................................................................................25

Spare parts and tools ..........................................................................................................26

Marking and identification ..................................................................................................... 26

How to order ......................................................................................................................... 27

Spare parts - SLP ................................................................................................................... 28

Spare parts - SL .................................................................................................................... 32

7.5 Adaptor ................................................................................................................................. 36
7.6

Gasket set - SLP .................................................................................................................... 37

Gasket set - SL ...................................................................................................................... 38

Bearing set - SL ..................................................................................................................... 39

Special tool set - SLP ............................................................................................................. 40

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Содержание SLP Series

Страница 1: ...PS SLP 2100 2700 3100 SLP 2100 2700 3100 INSTRUCTION MANUAL LIQUID RING PUMP Technical data Design of a system Installation and start up Service Troubleshooting Spare parts HPR The English version of...

Страница 2: ...Pressure SLP3100 10 2 3 7 Correction factor Temperature 11 2 3 8 Correction factor Wet and dry gas 11 2 4 Handling and transport 12 2 5 Pump storage and draining procedure 13 3 Design of a system 14...

Страница 3: ...5 4 Lubrication of bearings 24 5 5 Inspection and cleaning of water supply pipe 24 5 6 Inspection and cleaning of internal channels 24 6 Troubleshooting 25 7 Spare parts and tools 26 7 1 Marking and...

Страница 4: ...LP P 3 31 10 00 0 Conforms to the directive M Ma ac ch hi in ne er ry y D Di ir re ec ct ti iv ve e 2 20 00 06 6 4 42 2 E EC C I hereby declare that the liquid ring pumps are in conformity with the f...

Страница 5: ...pump must only be used with media that is not aggressive to the pump s materials See section 7 for components and materials Inlet of foreign objects can damage the pump The pump is designed exclusive...

Страница 6: ...6 19 301 863 Water Inlet 463 20 G 3 8 G 3 8 DOC1653064_2 60 k6 175 13 546 345 305 280 585 15 180 466 300 394 126 19 301 933 Water inlet 533 20 G 3 8 G 3 8 DOC1653064_2 DOC1653035_4 60 k6 175 13 546 34...

Страница 7: ...ximum radial load on drive shaft SLP2100 2700 3100 15000 N Heat input for cooler calculation SLP 2100 1200 rpm 30 kW 1300 rpm 35 kW 1400 rpm 40 kW 1500 rpm 44 kW 1600 rpm 51 kW SLP 2700 1200 rpm 35 kW...

Страница 8: ...915 Flow Dry 1340 1563 1703 1870 1965 2022 1790 Consumption kW 59 Torque Nm 376 1600 rpm Flow Wet m h 1930 2127 2104 2264 2270 2320 2022 Flow Dry 1419 1662 1829 2003 2082 2148 1890 Consumption kW 68 T...

Страница 9: ...2308 2308 Flow Dry 1449 1888 1928 2231 2345 2137 2157 Consumption kW 68 Torque Nm 433 1600 rpm Flow Wet m h 1987 2579 1553 2684 2707 2439 2440 Flow Dry 1461 2015 1351 2375 2484 2258 2280 Consumption k...

Страница 10: ...2515 2555 Flow Dry 1590 2123 2177 2471 2624 2329 2388 Consumption kW 78 Torque Nm 497 1600 rpm Flow Wet m h 2298 2926 2732 2947 2638 2658 2658 Flow Dry 1690 2286 2376 2608 2420 2461 2484 Consumption k...

Страница 11: ...th an inlet temperature of 50 C 100 saturated and service liquid temperature of 15 C Suction pressure Vacuum 80 70 60 50 40 30 20 Correction factor wet gas KWet 1 34 1 28 1 15 1 13 1 09 1 08 1 07 The...

Страница 12: ...he bearings The pump must be inspected for damages upon delivery If the pump is damaged it must not be used and the damage must be reported to the manufacturer Ensure that the pump s identification pl...

Страница 13: ...plugs and protective covers must be fitted during storage The pump s water is drained on delivery and the pump can be immediately stored in accordance with the technical specifications After operation...

Страница 14: ...G SLP2100 2700 3100 3 DESIGN OF A SYSTEM DOC1627390 Pos Description 1 Liquid ring pump 2 Non return valve 3 4 way valve 4 Vacuum control valve 5 Water control valve 6 Fan cooler 7 Liquid separator 8 D...

Страница 15: ...n be more than 50 m s and this must be reduced to 3 m s Below you find an illustration showing how to reduce the speed and control that no water will be in contact with the high velocity air stream Th...

Страница 16: ...Mass of the media heating up Kg Q Heat input in kW See specifications chapter 2 2 Compression of air inside the liquid ring pump will create heat that is transferred to the water Therefore it can be...

Страница 17: ...t the water flow through the cooler will also affect the cooling capacity DOC1627392 Typical fan cooler characteristic Practical calculation example The truck is used mostly to work with an operation...

Страница 18: ...e inside the tank It can be difficult to avoid that this will be transported into the suction line before the dome valve will close Therefore it will be recommended to make a combination of a filter a...

Страница 19: ...be created in the liquid ring These bobbles cannot exist when they enter the discharge side of the pump and therefore they will collapse The impact force on the surface of the rotor and flow plate wil...

Страница 20: ...of the pump s suction and pressure pipe connections must be made with a gasket in between C The M16 bolts must be tightened with 180 Nm B In order to prevent tensions in the pump the pipe connections...

Страница 21: ...ensured that the permissible radial force is not exceeded See specifications For belt transmission note the direction of rotation see illustration below DOC1627 A B DOC1627470_1B DOC1627416_1 The wate...

Страница 22: ...in damage to the pump 4 6 Direction of rotation Check the direction of rotation by briefly starting the pump The direction of rotation of the rotor must correspond to the direction arrow Below left a...

Страница 23: ...Winterization If the pump needs to be used at a temperature below freezing point of the water it is necessary to protect the water from freezing by adding anti freeze liquid If the pump is equipped w...

Страница 24: ...n interval per 500 duty hours Drive end DE SLP2100 2700 3100 116 g Non drive end NDE SLP2100 2700 3100 39 g The pump is designed with internal water channels for lubrication of the mechanical shaft se...

Страница 25: ...ropped to a sufficient level or lower the temperature of the water inlet The start up power is too high Too much water in the pump prior to start up Noise at start up and possible overload of the powe...

Страница 26: ...low 7 1 Marking and identification Location of ID plate Configuration example Type Model Rotation Rotor type Pump housing Shell Flow plates Generation of pump Gaskets Colour Documentation CE CONFORMIT...

Страница 27: ...er clockwise L Rotor type Welded AISI 316 0 Pump housing Cast iron EN GJL 250 EN1561 S Shell Cast iron EN GJL 250 EN1561 S Flow plates AISI 316L E Generation of pump 1 or 2 1 Gaskets Oakenstrong 0 Col...

Страница 28: ...28 DOC9085G SLP2100 2700 3100 15 4 37 38 36 11 10 28 1 2 44 24 6 26 7 5 19 12 21 17 8 27 57 51 50 58 30 53 52 7 3 Spare parts SLP...

Страница 29: ...52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 30 28 27 26 25 24 23 22 21 19 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Pos DOC1653035C 43 3 42 22 25 35 9 5 45 23 39 46 41 37 40 13 14 16 48 47...

Страница 30: ...1 Cast iron 11 1653036 Bearing housing 2 Cast iron 12 1653049 Rotor SPL 2100R 1 Stainless steel 1653043 Rotor SLP 2700R 1 Stainless steel 1653038 Rotor SLP 3100R 1 Stainless steel 13 910100016 Washer...

Страница 31: ...ow 1 Aluminum 45 Identification plate 1 Stainless steel 46 1624074 Label 1 Plastic foil 47 922000269 Bonded seal 6 Brass rubber 48 1634809 Plug 6 Stainless steel 49 922000272 Bonded seal 2 Brass rubbe...

Страница 32: ...32 DOC9085G SLP2100 2700 3100 2 18 4 42 8 12 5 38 9 35 37 21 37 20 41 19 Spare parts SL2100 SL2700 SL3100 6 17 25 44 55 48 27 28 40 54 50 47 49 56 57 52 60 26 61 7 4 Spare parts SL...

Страница 33: ...33 DOC9085G SLP2100 2700 3100 3 29 22 10 11 38 9 15 35 37 21 37 20 41 36 14 13 4 43 39 1 36 1653057 7 16 23 58 30 53 51 31 33 32 34 45 46 7 24 59 62 DOC1653057 Included in gasket set...

Страница 34: ...0297 Spherical roller bearing 1 Steel 13 N A Spacer bushing 4 Steel 14 N A Bearing housing NDE 1 Cast iron 15 N A Lock nut 2 Steel 16 910000024 Hexagonal head screw 4 Stainless steel 17 910000023 Hexa...

Страница 35: ...SLP 2700 1 Steel 1653031 Service liquid supply pipe SLP 3100 1 Steel 45 938000156 Fitting 2 Stainless steel 46 938000158 Fitting 2 Stainless steel 47 938000157 Fitting 2 Stainless steel 48 922000266 B...

Страница 36: ...0508 M20x75 Bolt 2 Steel 6 910300079 M12x55 Allen bolt 4 Stainelss steel 7 910300186 Plug 3 4 3 Steel 8 915000050 Grease nipple 1 Steel 9 922200075 Radial shaft seal 1 Rubber Steel 10 932300060 Taperl...

Страница 37: ...0332 O ring 129 77x3 53 1 Rubber 26 922100372 O ring 470x5 2 Rubber 27 922200075 Radial shaft seal 62x85x10 1 Rubber Steel 28 922200155 Radial shaft seal 80x100x10 2 Rubber Steel 58 1653068 Gasket she...

Страница 38: ...seal 95x120x12 4 Rubber Steel 38 922200268 Radial shaft seal WC_75_95_10 2 Rubber Steel 39 922100372 O ring 470 x 5 2 Rubber 40 922100373 O ring 145 00 X 2 50 4 Rubber 41 1653059 Gland packing 2 Fibe...

Страница 39: ...iption Qty Material 10 930000318 Spherical roller bearing tapered bore 1 Steel 11 930200053 Withdrawal sleeve 1 Steel 22 930200054 Lock washer 1 Steel 29 930200052 Shaft nut 1 Steel N A 930200058 Lock...

Страница 40: ...umber Description Qty Material 1 1629171 Mandrel radial shaft seal 85 100 1 Plastic 2 1629117 Mechanical shaft seal tool 1 Plastic 3 1629173 Machined bearing cap set 1 Steel 4 1629115 Bearing mounting...

Страница 41: ...41 DOC9085G SLP2100 2700 3100 Notes...

Страница 42: ...42 DOC9085G SLP2100 2700 3100 Notes...

Страница 43: ...43 DOC9085G SLP2100 2700 3100 Notes...

Страница 44: ...here the pumps are usually installed onboard fishing vessels Gamma Series is designed to handle the harshest industrial vacuum jobs At the core of Samson Pumps activity is the strong belief that our l...

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