Samson BR 31a DAP Скачать руководство пользователя страница 10

 

 
 

 

10 of 18 

Specifications subject to change without notice 

Edition: August 2017

 

Maintenance  EB 31a-01_EN 

 

 

• 

Removing the pistons: 

 

(see Fig. 19) 

 

◦  Clamp the housing ( 29 ) in a vise or similar device. 

 

 

Turn the shaft ( 30 ) until the pistons ( 25 ) are 

 

 

accessible. 

Note: 

Do not apply air pressure to remove the pistons 
from the housing (projectile impact). 

 

◦  Carefully remove the piston O-rings ( 16 ) using a 

 

 

screwdriver. Remove the piston bearing ( 5 ) and 

 

 

piston bearing ( 15 ). 

 

 

Renew gasket ( 14 ) when replacing spare parts. 

• 

Removing the shaft 

 

(see Fig. 20) 

 

◦  Use pliers for circlips to carefully remove the spring 

 

 

clip ( 18 ). Remove the thrust bearing ( 8 ) and thrust 

 

 

washer ( 10 ). 

 

◦  Push down on the top of the shaft ( 30 ) until it is 

 

 

possible to remove the cam ( 1 ) and the internal thrust 

 

 

bearing ( 8 ). Pull the shaft ( 30 ) all the way out of the 

 

 

housing. 

 

 

If the shaft cannot be removed by hand, gently tap the 

 

 

top of the shaft with a plastic mallet to drive it out. 

 

◦  Remove the top and bottom shaft bearings ( 6 and 7 ) 

 

 

as well as top and bottom shaft seals ( 20 and 21 ). 

 

◦  Renew the bearing bushings ( 6 and 7 ), internal and 

 

 

external thrust bearing ( 8 ) as well as the seals ( 20 

 

 

and 21 ) when replacing all the spare parts. 

Note:

 Thoroughly clean all dismantled parts as well 

as any parts that have not been renewed and 
check them for wear. 

 

6.1.3 

Actuator assembly: 

Note:

 Before assembly, ensure that all parts are 

clean and in perfect condition. Use the grease 
recommended by Pfeiffer (Table 1).

 

• 

Shaft assembly 

 

(see Fig. 21, Fig. 22a and Fig. 22b) 

 

◦  Mount the top and bottom bearing bushings ( 6 and 7 ) 

 

 

followed by the top and bottom shaft seals ( 20 and 

 

 

21 ) onto the shaft. 

 

◦  Apply grease to the top and bottom of the shaft as 

 

 

shown in Fig. 21. 

 

◦  Guide the shaft ( 30 ) partially into the housing ( 29 ) 

 

◦  Mount the cam ( 1 ) in the required position, in relation 

 

 

to the top and bottom position of the shaft as well in 

 

 

relation to the direction of rotation of the actuator (see 

 

 

Fig. 22). 

 

◦  Place the internal thrust bearing ( 8 ) onto the shaft 

 

 

( 30 ). Guide the shaft completely into the housing. 

 

◦  Mount the external thrust bearing ( 8 ), thrust washer 

 

 

( 10 ), and spring clip ( 18 ) (using pliers). 

 

 

 

 

Fig. 19 

 

 

Fig. 20 

 

 

Fig. 21 

 

 

 

 

 

 

Содержание BR 31a DAP

Страница 1: ...on Actuators Before operating the unit please read this manual thoroughly and retain it for future reference Technical specifications as a result of further development of valves mentioned in these in...

Страница 2: ...5 15 0 180 5 15 Article number variable 15 Pfeiffer article number Version acc to EN fixed depending on actuator size Example F07 Y D 17 16 Flange F07 17 Spigot Y 18 Diagonal square drive D 19 Square...

Страница 3: ...acting and single acting actuators the operating pressure range is 2 5 bar 36 psi to 10 bar 145 psi 4 5 Operating temperatures Standard actuator from 40 C 40 F to 80 C 176 F Low temperature version S...

Страница 4: ...n the counterclockwise direction In case of pressure loss at port 2 the shaft turns clockwise to the start position CLOSED SRP only The actuator is delivered in the start position Note If mounted diag...

Страница 5: ...p end of the shaft are easily accessible for possible manual operation of the actuator Before mounting the actuator onto the valve make sure that the actuator is correctly aligned based on the directi...

Страница 6: ...embly refer to section 6 maintenance and assembly instructions Move the actuator to the fail safe position to release the spring compression Remove the screws 24 see Fig 15 Pull the position indicator...

Страница 7: ...maintenance are available to replace all seals and bearings Maintenance may be necessary between 500 000 and 1 000 000 cycles depending on the operating and or environmental conditions 6 1 Fourth gen...

Страница 8: ...ton back Nylon 46 20 1 Shaft seal bottom NBR 6 1 Shaft bearing bushing top PA 46 21 1 Shaft seal top NBR 7 1 Shaft bearing bushing bottom PA 46 22 1 Right end cap GD AlSi8 5Cu3 5Fe 8 2 Thrust bearing...

Страница 9: ...adjusting screws actuator versions manufactured from 2006 see Fig 17 Remove lock nuts 3 together with washers 4 Remove O rings 11 and renew them when replacing spare parts Unthread both adjusting scre...

Страница 10: ...arings 6 and 7 as well as top and bottom shaft seals 20 and 21 Renew the bearing bushings 6 and 7 internal and external thrust bearing 8 as well as the seals 20 and 21 when replacing all the spare par...

Страница 11: ...ther clamp the top end of the shaft in a vise or hold the shaft stationary with the corresponding counterpart and place the housing 29 in a horizontal position see Fig 23 Make sure that the cam 1 is i...

Страница 12: ...4 and O rings 11 Screw the adjusting screws 2 into the housing Mounting the adjusting screws actuator versions manufactured from 2006 see Fig 30 Both adjusting screws 2 must be screwed into the housin...

Страница 13: ...ted see Fig 32 Open the spring clip 18 using a suitable pair of pliers Note Make sure that the spring clip is not stretched too far Use a tool e g screwdriver to lift the cam up slightly O ring replac...

Страница 14: ...piston see Fig 36 After removing the end caps hold the housing 1 stationary possibly in a vise and turn the shafts until the the pistons on both sides are released Remove both the pistons on both side...

Страница 15: ...ng piston back PA 4 6 15 2 Bearing piston head PA 4 6 6 1 Shaft bearing bushing top PA 4 6 16 2 O ring piston Buna N 7 1 Shaft bearing bushing bottom PA 4 6 17 12 Spring cartridge 54 Si Cr6 8 1 Thrust...

Страница 16: ...he bearing bushing 7 stationary while pressing in the shaft 4 We recommend clamping the tool into a vise as shown in Fig 43 After mounting the shaft place the thrust washer 19 on the top shaft end Mou...

Страница 17: ...compression springs 17 specified in Fig 46 and according to the pattern shown in Fig 46 Fit on the end caps 3 and check to ensure that the gaskets 14 are seated properly Insert the screws 13 without...

Страница 18: ...remove the plastics plugs on the air supply ports 2 and 4 8 Customer inquiries please specify the following details Type of actuator BR31a Typ DAP oder Typ SRP Size 15 30 60 100 150 220 300 450 600 9...

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