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Instruction Manual

사용 전에 알아두셔야 할 것, 지켜야 할 
것을 정리해 놓았습니다.  반드시 읽어주
십시오. 당사는 이 취급설명서에 따르지 
않은 경우에 발생하는 불량, 사고에 관한 
책임은 지지 않습니다.

Please read this book before using 
the chuck, and follow directions 
given herein. We can not assume any 
responsibility for any damage or ac-
cidents caused through things that is 
not specified  in this manual.

本守则记录了使用前应了解的事项,
请仔细阅读。

스핀들 회전 중에 전환밸브를 조작하시 마십시오.

실린더의 외부에 커버를 부착하십시오.

볼트체결시 지정된 토크로 체결하십시오.

Power switch off before setting,
inspecting, lubricating or changing the chuck.

Never operate selector valve and solenoid valve
during spindle rotation.

Provide the cover the periphery of cylinder.

Secure the mounting bolts.

检查、加油、更换、附着夹头时,应关闭电源。

夹头旋转时禁止操作转换阔。

钳固定螺栓。

신체의 일부나 의복이 말려들어가 부상당하는 위험이 있습니다.

회전 중에 조작하면 파악된 공작물이 이탈(비산) 될 위험이 있습니다.

신체의 일부나 의복이 말려들어가 부상당하는 위험이 있습니다.

실린더 재질이 알루미늄이므로, 평상시 체결토크 보다 작게 해야합니다.

Danger by catching operator in a machine.

Danger by discharge of clamped workpiece during spindle rotation.

Loose clothing or limbs may be caught in the machine.

Because the cylinder is made of aluminum, torque specification is slightly lower than normal.

由于汽缸是由铝,拧紧扭矩应比常规的转矩小。

若身体或衣服被缠进去是十分危险。 

若旋转时操作, 夹持的加工产品具有被甩出去(飞散)的危险。

气缸应该盖上盖。

醒目的运营商在一台机器上的危险。

척의 설치, 보수점검, 윤활, 수리 시에는
반드시 설치기계의 전원을 끄십시오.

1. Operation for    

    safety

1. 安全守则

1. 사용 및 안전을

    위하여

!

DANGER

위 험

!

DANGER

!

DANGER

危 险

수동전환 밸브

솔레노이드 밸브

선반

실린더 아답터

Manual selector valve

Solenoid valve

Lathe

Cylinder Adaptor

手动转换阀

电磁阀

车床

气缸适配器

볼트 크기

Bolt size

纖检直径

체결 토크

Tightening torque

拧紧力矩

N·m(kgf·cm)

M10

60 N·m(6.1kgf·cm)

M12

87 N·m(8.9kgf·cm)

M16

205 N·m(20.9kgf·cm)

Содержание SH

Страница 1: ...raulic Cylinder Instruction Manual SH SHL IMPORTANT Please read and understand DANGER WARNING items in this maunal before operating the cylinder Please keep this manual by your side for answers to any...

Страница 2: ......

Страница 3: ...asizes important information Warning symbol Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These...

Страница 4: ...4 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Страница 5: ...3 3 Cylinder mounting 16 3 4 Torque spec for cylinder mounting bolts 19 3 5 Drain port 20 3 6 Oil Pressure circuit diagram 21 3 7 Setting up the control valve hydraulic unit and piping 23 3 8 Hydrauli...

Страница 6: ...6 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Страница 7: ...e during spindle rotation Provide the cover the periphery of cylinder Secure the mounting bolts Danger by catching operator in a machine Danger by discharge of clamped workpiece during spindle rotatio...

Страница 8: ...Gripped workpiece may discharge by lighting or interruption Set work to correct gripping position o Install the cylinder with the piston in its forward position Danger by discharge of clamped workpiec...

Страница 9: ...use loss of force which may cause in the workpiece to be thrown from the chuck Improper lifting can lead to damage or injury Debris in the oil may result in pressure loss and cause the workpiece to be...

Страница 10: ...nt thermal expansion off SH SH SHL Standard type Long stroke type SH 130 46 Nominal Through Hole Diameter Nominal inner diameter of cylinder 2 2 Summary 2 2 1 Model coding 2 1 2 2 Construction and ope...

Страница 11: ...11 Instruction Manual Fig 1 Sleeve Body Sleeve Stopper Rotary Valve Fixed ass y Rotating ass y Relief Valve Piston Cylinder Body...

Страница 12: ...asurement methods Make sure to fastening the set screw on the adapter to prevent loosening Fig 2 Fig 3 Fig 2 Fig 3 Fig 2 Fig 3 Run out measurement of cylinder 3 Mounting 3 3 3 1 Manufacturing and inst...

Страница 13: ...100 190 5 25 6 M10 12 M12 SH 21010 200 125 225 5 30 6 M12 12 M12 SH 25011 230 140 275 6 46 6 M12 12 M16 SHL 17068 160 85 190 5 25 6 M10 12 M10 SHL 18077 160 95 190 5 25 6 M10 12 M10 SHL 25011 230 140...

Страница 14: ...draw pipe into the piston rod with the piston rod set Note B The following is cylinder dimensions when chuck jaws is fully opened Fig 4 4 1 B Fig 4 A B 3 2 Manufacturing and installation of draw pipe...

Страница 15: ...he above table when the distance A between the cylinder adaptor and the chuck mounting face is given Fig 4 1 ex When the distance A between cylinder adaptor and back plate is 800mm in case of HS 06 an...

Страница 16: ...e support is mounted to the lathe retain the clearance between the projected parts of the sleeve body and the support so that the sleeve body is not subjected to loading Fig 5 When mounting the cylind...

Страница 17: ...5 0 005 Fig 6 Run out cylinder after installation Type A B SH 10036 SH 10036 equivalent SH 10036 0 01 Less 0 015 SH 13046 SH 13046 equivalent SH 13046 0 01 Less 0 015 SH 15052 SH 15052 equivalent SH 1...

Страница 18: ...ylinder please follow the example as shown below Attach a tester such as a JURACON gauge to a Vblock and test the OD run out on the cylinder adaptor 0 010 or less Make sure the gauge touches the cylin...

Страница 19: ...20 SH 17068 M10 20 SH 18077 M10 20 SH 19082 M10 20 SH 21010 M12 20 SH 25011 M16 32 SHL 17068 M16 32 SHL 18077 M16 32 SHL 25011 M16 32 SHL 39024 M16 40 2 Tab Depth Screwing Length Mounting Bolt Cylind...

Страница 20: ...wire reinforced clear vinyl hose for the drainage hose so that the oil can be seen Below are bad examples of hose routing Drain port is not positioned vertically The hydraulic circuit of another actu...

Страница 21: ...it is incorporating the locking mechanism which works to retain the specified gripping force even when abnormal drop of the supplied pressure is caused by power failure or breakdown of pressure source...

Страница 22: ...r dia outer dia gripping change valve so that it prevents misoperation when changing from the inner dia gripping to outer dia gripping When the solenoid valve is used for this change valve use the 4 p...

Страница 23: ...the pipe and then install it Dusts in the pipe can be a cause of cylinder overheat 3 7 Setting up the control valve hydraulic unit and piping 3 7 3 7 Remove any dirt completely from inside of the Pip...

Страница 24: ...oil is influenced to the cylinder heating drain volume opera tion speed regulate the oil according to the instruction manual of the pump unit 20 20 IMPORTANT IMPORTANT IMPORTANT 40 30 50 cSt ISO VG32...

Страница 25: ...ng direction is correct Clamp and unclamp Chuck stroke is adequate Check for any leaks from hoses After successfully checking for all of the above slowly raise the operation pressure to the rated pres...

Страница 26: ...rox 0 5Mpa each and repeat the same procedures as described in above 2 for confirmation of cylinder motion At this time increase the pressure to 30 of maximum chuck pressure When cylinder operational...

Страница 27: ...perature rapidly deteriorating the sealing materials and the hydraulic oil Keep the oil temperature below 60 by use of a cooler In this case minimize the back pressure 60 3 10 Safety valve 3 10 3 10 A...

Страница 28: ...heck the hydraulic oil twice a year and replace it if necessary 0 2 3 6 When operating the machine with maximum hydraulic pressure and maximum speed disassemble it at every 250 thousands times of use...

Страница 29: ...ce to rotation Copper tube piping materials are used Use the proper hose material hydraulic rubber hose Part of the sleeve body is fixed to the lathe There must be some space between the housing and a...

Страница 30: ...d head radiation insufficient Remove part of lathe cover of provide air vent Coolant leaks from coolant collector or mixes into hydraulic oil Coolant collector filter loaded with chips Clean filter Pi...

Страница 31: ...084 18 0 4 2 SH 19082 4 0 40 8 4800 0 95 0 097 25 0 4 5 SH21010 4 0 40 8 3500 1 84 0 188 37 0 6 0 SH 25011 4 0 40 8 3000 1 90 0 193 50 0 7 0 Type Available I D mm Cylinder Dia mm Piston stroke mm Pis...

Страница 32: ...4 0 40 8 5000 0 86 0 088 18 5 4 2 SHL 25011 4 0 40 8 3000 1 90 0 193 54 0 7 0 SHL 39024 2 5 25 0 1500 39 64 4 045 140 0 22 0 Type Available I D mm Cylinder Dia mm Piston stroke mm Piston Force Push k...

Страница 33: ...on Thrust kN x Hydraulic Pneumatic Pressure MPa 0 25 MPa Max Hydraulic Pneumatic Pressure MPa 0 25 MPa Note3 The locking mechanism Temporarily maintains the hydraulic pressure in the cylinder if the p...

Страница 34: ...1 2 5 11 24 15 16 17 10 18 19 25 22 3 4 6 7 26 27 30 31 12 29 28 13 20 14 21 23 8 9 34 Rotary Cylinder 8 Parts list 8 8 Fig 13...

Страница 35: ...1 10 Lock Valve 1 11 Lock Valve 1 12 Splash Plate 1 13 Bearing 2 14 Wrench Bolt 6 15 O Ring O 1 16 O Ring O 1 No Name Q ty 17 O Ring O 1 18 O Ring O 1 19 O Ring O 1 20 O Ring O 3 21 O Ring O 1 22 O Ri...

Страница 36: ...15 16 17 22 18 19 21 20 23 36 Rotary Cylinder Fig 14...

Страница 37: ...P75 P85 P90 P120 P125 1 20 S80 S95 S105 S125 S135 S145 AS 568 262 G185 3 21 S60 S70 S80 S95 S110 AS 568 165 S140 S150 1 22 P21 P21 P21 P21 P21 P21 P21 P21 2 23 S100 S115 S130 S150 AS568 164 AS568 165...

Страница 38: ...3046 CS15SHW CS15SHW UN CS15SH SH 15052 CS17SHW CS17SHW UN CS17SH SH 17068 CS18SHW CS18SHW UN CS18SH SH 18077 CS19SHW CS19SHW UN CS19SH SH 19082 CS21SH CS21SHW UN SH 21010 CS 25SW SH 25011 CS17SHW CS1...

Страница 39: ...Specification PR12 2DP AUTONIX OP2 WHITE V RED OV BLACK OP1 WHITE 1mm LED The proximity switch is mounted to brackets through the adjusting plate and must be set with the screws of the proximity swit...

Страница 40: ...ommended to use transparent vinyl hose for checking flow condition inside dia 32mm Fig 16 32mm Fig 16 32mm Fig 16 CAUTION CAUTION CAUTION Fig 16 15 If coolant flows over from the coolant collector it...

Страница 41: ...Name Q ty 1 Body 1 2 Cover 1 3 Sheet packing 1 4 Detectable Plate 1 5 Sheet packing 1 6 Plate 2 7 Sheet packing 2 8 O Ring O 2 No Name Q ty 9 Filter 1 10 Under body 1 11 Hexagon Socket Head Bolt 9 12...

Страница 42: ...er 1 5 Sheet packing 1 6 Detectable Plate 1 7 Plate 2 8 Sheet packing 2 9 Filter 1 No Name Q ty 10 Under body 1 11 Hose nipple 1 12 Hexagon Socket Head Bolt 3 13 Hexagon Socket Head Bolt 4 14 Hexagon...

Страница 43: ...n o t e...

Страница 44: ...n o t e...

Страница 45: ......

Страница 46: ......

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Страница 48: ...rea P ro d u c tio n m o n ito re d T yp e te st e d P ro d u kt io n u b er w ac h t B au ar t g ep ru ft s ISO 9001 2008 Samchully Machinery 405 820 99 TEL 82 32 822 4811 FAX 82 32 822 4377 405 820...

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