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SAMCHULLY SH, Инструкция по эксплуатации

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13

Instruction Manual

형식 / 

Type / 

型式

A(F7)

B

C

D

E(Max.)

후면체결 볼트

Rear Mounting Bolt

后安装螺栓

육각 구멍붙이 볼트

Hexagon Socket

Head Cap Screw

内六角 头内六角螺丝

SH-10036

100

48

115

5

12

-

6-M10

SH-13046

100

65

130

5

15

6-M8

6-M10

SH-15052

130

70

170

5

22

6-M8

6-M10

SH-17068

160

85

190

5

25

6-M10

12-M10

SH-18077

160

95

190

5

25

6-M10

12-M10

SH-19082

160

100

190

5

25

6-M10

12-M12

SH-21010

200

125

225

5

30

6-M12

12-M12

SH-25011

230

140

275

6

46

6-M12

12-M16

SHL-17068

160

85

190

5

25

6-M10

12-M10

SHL-18077

160

95

190

5

25

6-M10

12-M10

SHL-25011

230

140

275

6

50

6-M12

12-M16

SHL-39024

320

265

420

6

51

-

12-M16

Keep the run-out on cylinder adaptor 
front face and the run-out on its 
inside diameter both within 0.005mm. 
Excessive run-out can cause vibration 
and shorten the cylinde

r’

s life span.

실린더 아답터의 전면 흔들림 및 기준경(
부착부)의 흔들림은 0.005mm 이하로 되
게 부착하여 주십시오. 흔들림이 클 경우 
진동 및 흔들림 불량의 원인이 되고, 실
린더의 수명을 단축시킵니다.

安装时, 气缸适配器的前面摇动和
基准直径(安装部位)的摇动应为
0.005mm以下。若摇动程度过大，会
引 起震动，会缩短气缸寿命。

IMPORTANT

유의사항

IMPORTANT

重 要

IMPORTANT

Содержание SH

Страница 1: ...raulic Cylinder Instruction Manual SH SHL IMPORTANT Please read and understand DANGER WARNING items in this maunal before operating the cylinder Please keep this manual by your side for answers to any...

Страница 2: ......

Страница 3: ...asizes important information Warning symbol Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These...

Страница 4: ...4 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Страница 5: ...3 3 Cylinder mounting 16 3 4 Torque spec for cylinder mounting bolts 19 3 5 Drain port 20 3 6 Oil Pressure circuit diagram 21 3 7 Setting up the control valve hydraulic unit and piping 23 3 8 Hydrauli...

Страница 6: ...6 Rotary Cylinder 1 7 2 10 2 1 10 2 2 10 3 12 3 1 12 3 2 14 3 3 16 3 4 19 3 5 20 3 6 21 3 7 23 3 8 24 3 9 25 3 10 27 4 28 5 29 6 31 8 34 9 38 9 1 38 9 2 39 9 3 40 9 4 41...

Страница 7: ...e during spindle rotation Provide the cover the periphery of cylinder Secure the mounting bolts Danger by catching operator in a machine Danger by discharge of clamped workpiece during spindle rotatio...

Страница 8: ...Gripped workpiece may discharge by lighting or interruption Set work to correct gripping position o Install the cylinder with the piston in its forward position Danger by discharge of clamped workpiec...

Страница 9: ...use loss of force which may cause in the workpiece to be thrown from the chuck Improper lifting can lead to damage or injury Debris in the oil may result in pressure loss and cause the workpiece to be...

Страница 10: ...nt thermal expansion off SH SH SHL Standard type Long stroke type SH 130 46 Nominal Through Hole Diameter Nominal inner diameter of cylinder 2 2 Summary 2 2 1 Model coding 2 1 2 2 Construction and ope...

Страница 11: ...11 Instruction Manual Fig 1 Sleeve Body Sleeve Stopper Rotary Valve Fixed ass y Rotating ass y Relief Valve Piston Cylinder Body...

Страница 12: ...asurement methods Make sure to fastening the set screw on the adapter to prevent loosening Fig 2 Fig 3 Fig 2 Fig 3 Fig 2 Fig 3 Run out measurement of cylinder 3 Mounting 3 3 3 1 Manufacturing and inst...

Страница 13: ...100 190 5 25 6 M10 12 M12 SH 21010 200 125 225 5 30 6 M12 12 M12 SH 25011 230 140 275 6 46 6 M12 12 M16 SHL 17068 160 85 190 5 25 6 M10 12 M10 SHL 18077 160 95 190 5 25 6 M10 12 M10 SHL 25011 230 140...

Страница 14: ...draw pipe into the piston rod with the piston rod set Note B The following is cylinder dimensions when chuck jaws is fully opened Fig 4 4 1 B Fig 4 A B 3 2 Manufacturing and installation of draw pipe...

Страница 15: ...he above table when the distance A between the cylinder adaptor and the chuck mounting face is given Fig 4 1 ex When the distance A between cylinder adaptor and back plate is 800mm in case of HS 06 an...

Страница 16: ...e support is mounted to the lathe retain the clearance between the projected parts of the sleeve body and the support so that the sleeve body is not subjected to loading Fig 5 When mounting the cylind...

Страница 17: ...5 0 005 Fig 6 Run out cylinder after installation Type A B SH 10036 SH 10036 equivalent SH 10036 0 01 Less 0 015 SH 13046 SH 13046 equivalent SH 13046 0 01 Less 0 015 SH 15052 SH 15052 equivalent SH 1...

Страница 18: ...ylinder please follow the example as shown below Attach a tester such as a JURACON gauge to a Vblock and test the OD run out on the cylinder adaptor 0 010 or less Make sure the gauge touches the cylin...

Страница 19: ...20 SH 17068 M10 20 SH 18077 M10 20 SH 19082 M10 20 SH 21010 M12 20 SH 25011 M16 32 SHL 17068 M16 32 SHL 18077 M16 32 SHL 25011 M16 32 SHL 39024 M16 40 2 Tab Depth Screwing Length Mounting Bolt Cylind...

Страница 20: ...wire reinforced clear vinyl hose for the drainage hose so that the oil can be seen Below are bad examples of hose routing Drain port is not positioned vertically The hydraulic circuit of another actu...

Страница 21: ...it is incorporating the locking mechanism which works to retain the specified gripping force even when abnormal drop of the supplied pressure is caused by power failure or breakdown of pressure source...

Страница 22: ...r dia outer dia gripping change valve so that it prevents misoperation when changing from the inner dia gripping to outer dia gripping When the solenoid valve is used for this change valve use the 4 p...

Страница 23: ...the pipe and then install it Dusts in the pipe can be a cause of cylinder overheat 3 7 Setting up the control valve hydraulic unit and piping 3 7 3 7 Remove any dirt completely from inside of the Pip...

Страница 24: ...oil is influenced to the cylinder heating drain volume opera tion speed regulate the oil according to the instruction manual of the pump unit 20 20 IMPORTANT IMPORTANT IMPORTANT 40 30 50 cSt ISO VG32...

Страница 25: ...ng direction is correct Clamp and unclamp Chuck stroke is adequate Check for any leaks from hoses After successfully checking for all of the above slowly raise the operation pressure to the rated pres...

Страница 26: ...rox 0 5Mpa each and repeat the same procedures as described in above 2 for confirmation of cylinder motion At this time increase the pressure to 30 of maximum chuck pressure When cylinder operational...

Страница 27: ...perature rapidly deteriorating the sealing materials and the hydraulic oil Keep the oil temperature below 60 by use of a cooler In this case minimize the back pressure 60 3 10 Safety valve 3 10 3 10 A...

Страница 28: ...heck the hydraulic oil twice a year and replace it if necessary 0 2 3 6 When operating the machine with maximum hydraulic pressure and maximum speed disassemble it at every 250 thousands times of use...

Страница 29: ...ce to rotation Copper tube piping materials are used Use the proper hose material hydraulic rubber hose Part of the sleeve body is fixed to the lathe There must be some space between the housing and a...

Страница 30: ...d head radiation insufficient Remove part of lathe cover of provide air vent Coolant leaks from coolant collector or mixes into hydraulic oil Coolant collector filter loaded with chips Clean filter Pi...

Страница 31: ...084 18 0 4 2 SH 19082 4 0 40 8 4800 0 95 0 097 25 0 4 5 SH21010 4 0 40 8 3500 1 84 0 188 37 0 6 0 SH 25011 4 0 40 8 3000 1 90 0 193 50 0 7 0 Type Available I D mm Cylinder Dia mm Piston stroke mm Pis...

Страница 32: ...4 0 40 8 5000 0 86 0 088 18 5 4 2 SHL 25011 4 0 40 8 3000 1 90 0 193 54 0 7 0 SHL 39024 2 5 25 0 1500 39 64 4 045 140 0 22 0 Type Available I D mm Cylinder Dia mm Piston stroke mm Piston Force Push k...

Страница 33: ...on Thrust kN x Hydraulic Pneumatic Pressure MPa 0 25 MPa Max Hydraulic Pneumatic Pressure MPa 0 25 MPa Note3 The locking mechanism Temporarily maintains the hydraulic pressure in the cylinder if the p...

Страница 34: ...1 2 5 11 24 15 16 17 10 18 19 25 22 3 4 6 7 26 27 30 31 12 29 28 13 20 14 21 23 8 9 34 Rotary Cylinder 8 Parts list 8 8 Fig 13...

Страница 35: ...1 10 Lock Valve 1 11 Lock Valve 1 12 Splash Plate 1 13 Bearing 2 14 Wrench Bolt 6 15 O Ring O 1 16 O Ring O 1 No Name Q ty 17 O Ring O 1 18 O Ring O 1 19 O Ring O 1 20 O Ring O 3 21 O Ring O 1 22 O Ri...

Страница 36: ...15 16 17 22 18 19 21 20 23 36 Rotary Cylinder Fig 14...

Страница 37: ...P75 P85 P90 P120 P125 1 20 S80 S95 S105 S125 S135 S145 AS 568 262 G185 3 21 S60 S70 S80 S95 S110 AS 568 165 S140 S150 1 22 P21 P21 P21 P21 P21 P21 P21 P21 2 23 S100 S115 S130 S150 AS568 164 AS568 165...

Страница 38: ...3046 CS15SHW CS15SHW UN CS15SH SH 15052 CS17SHW CS17SHW UN CS17SH SH 17068 CS18SHW CS18SHW UN CS18SH SH 18077 CS19SHW CS19SHW UN CS19SH SH 19082 CS21SH CS21SHW UN SH 21010 CS 25SW SH 25011 CS17SHW CS1...

Страница 39: ...Specification PR12 2DP AUTONIX OP2 WHITE V RED OV BLACK OP1 WHITE 1mm LED The proximity switch is mounted to brackets through the adjusting plate and must be set with the screws of the proximity swit...

Страница 40: ...ommended to use transparent vinyl hose for checking flow condition inside dia 32mm Fig 16 32mm Fig 16 32mm Fig 16 CAUTION CAUTION CAUTION Fig 16 15 If coolant flows over from the coolant collector it...

Страница 41: ...Name Q ty 1 Body 1 2 Cover 1 3 Sheet packing 1 4 Detectable Plate 1 5 Sheet packing 1 6 Plate 2 7 Sheet packing 2 8 O Ring O 2 No Name Q ty 9 Filter 1 10 Under body 1 11 Hexagon Socket Head Bolt 9 12...

Страница 42: ...er 1 5 Sheet packing 1 6 Detectable Plate 1 7 Plate 2 8 Sheet packing 2 9 Filter 1 No Name Q ty 10 Under body 1 11 Hose nipple 1 12 Hexagon Socket Head Bolt 3 13 Hexagon Socket Head Bolt 4 14 Hexagon...

Страница 43: ...n o t e...

Страница 44: ...n o t e...

Страница 45: ......

Страница 46: ......

Страница 47: ......

Страница 48: ...rea P ro d u c tio n m o n ito re d T yp e te st e d P ro d u kt io n u b er w ac h t B au ar t g ep ru ft s ISO 9001 2008 Samchully Machinery 405 820 99 TEL 82 32 822 4811 FAX 82 32 822 4377 405 820...

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