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SaMASZ Z 010, Руководство оператора

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Operator

’

s manual

 

Rear drum mower 

Z 010; Z 010/1; Z 010/2; Z 010/4

 

 

 

- 20 - 

5.5.

 

Adjusting conditioner shaft

’

s position 

 

Correct  position  of  conditioner’s  shaft  in  relation  to  operating  discs  enables  proper 

distribution of swath for further treatment. Therefore pay particular attention to the position of the 
conditioner's housing so that the constant distance of 

∼

0.79

″

 between flail ends and operating disc 

surface is maintained. For a dense and abundant grass the clearance should be increased to 

∼

1.18

″

 

so  as  to  prevent  the  conditioner  from  clogging.  This  distance  is  adjusted  with  spacers  installed 
between the mower’s frame and the conditioner’s housing (

Fig. 20

). 

 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

Fig. 20.

 Adjusting conditioner shaft

’

s position

 

 

5.6.

 

Replacing flails in conditioner

’

s shaft 

 

If  flails  are  worn  due  to  normal  operation,  they  must  be  replaced.  Before  any  operation, 

always check the condition of bolts mounting the flails as well as the condition of flails themselves.  

 

NOTE: 

When  replacing  conditioner’s  shaft  always  use  a  new  bolt  M12x55,  z. 
Property  Class 8.8  and  a  new  self-locking  nut  M12,  z.  Property  Class  8.8, 

tightening torque 55 Nm

. 

 

To  disassemble  the  flail  unscrew  nut  (M12 z. Property  Class 8.8)  with  open  wrench  (19), 

taking both the bolt M12x55 z. Property Class 8.8 and the flail out. To mount new flail follow the 
steps in the opposite order (

Fig. 21

). 

 
 

1. Bolt M12x55 z. Property Class 8.8 
2. Flat washer 

∅

12 

3. Self-locking nut M12 z. Property Class 8 
4. Ram 
5. Flail

’

s rubber insert 

 

 
 

 

Fig. 21.

 Replacing the conditioner’s shaft 

 

Adjustment 

spacers 

 

0.79-
1.18

″

 

Содержание Z 010

Страница 1: ...d 1984 NIP PL 966 159 29 76 tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL REAR DRUM MOWER Z 010 H 5 5 Z 010 1 H 6 1 Z 010 2 H 6 11 Z 010 4 6 11 IN005USA011 2015 10 29 EDITION NO 11 The original instruction Serial No ...

Страница 2: ...ISCS HAVE NOT COME TO COMPLETE STANDSTILL DANGER DO NOT OPERATE WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 164 WARNING Keep this manual for further reference Comprehensively tested construction and proper choice of materials ensure high reliability and durability of our products ADJUSTING THE MOWER FOR MOWING ...

Страница 3: ...ing PTO shaft 18 5 5 Adjusting conditioner shaft s position 20 5 6 Replacing flails in conditioner s shaft 20 5 7 Operation 21 5 7 1 Standard mower design 21 5 7 2 Mower design with hydraulic lifting optional equipment 21 5 8 Dismounting mower from tractor 22 6 MOUNTING AND ADJUSTMENTS 22 6 1 Mounting and timing of the knives 22 6 2 Replacing the knives 22 6 3 Adjusting the cutting unit 23 6 4 Adj...

Страница 4: ... and should be read before anyone operates this mower It should be kept near the mower for future use If the mower is used by another operator it should be in working condition and include this operator s manual and all other basic equipment Operator s manual is attached to every machine in order that the operator can familiarize himself with design working principles service and adjustment of the...

Страница 5: ...ecification of rear drum mower Model Z 010 H Z 010 1 H Z 010 2 H Z 010 4 Working width 5 5 6 1 6 11 6 11 Number of knives pcs 6 2 x 3 6 2 x 3 8 2x4 8 2x4 Tractor PTO rpm 540 rpm 540 rpm 540 rpm 540 rpm Tractor power required 40 HP 60 HP 70 HP from 75 HP Working capacity 1 5 ha h 2 0 ha h 2 5 ha h 2 5 ha h Transport length 8 2 10 11 10 11 10 Transport width 5 1 5 2 5 8 5 12 Working width 10 4 10 11...

Страница 6: ...al lock Mower with swath conditioner comprises the following components Fig 3 Fig 3 Mower with swath conditioner 1 conditioner s shaft 2 conditioner s gearbox 3 conditioner s drive shaft 4 working drum guard 5 conditioner s upper guard 3 3 Standard equipment and spare parts The mowers are sold with the following standard equipment warranty card operator s manual with spare parts list cutting knive...

Страница 7: ...SZ permission NOTE Before any operation read the on the mower s PTO shaft operator s manual carefully In the event the PTO shaft is damaged due to its use for any other purpose than specified in the manual the SaMASZ company will not accept any warranty claim Do not operate the clutch when overloaded for more than 10 seconds NOTE Optional extra equipment should be ordered separately The mower is e...

Страница 8: ... keep steering conditions impact on front axis should be at least 20 of the complete tractor Be extremely careful whenever using hydraulic lift lever or buttons Any operation with hydraulic lift lever should be done from operator s seat DO NOT move the lever from outside of a tractor In case of tractors equipped with EHR operating with hydraulic lift is done by the buttons mounted outside the trac...

Страница 9: ...mower it must be blocked or otherwise secured against falling When the parts of the mower need replacement use original spare parts only as specified in the spare parts list Pay particular attention to PTO shaft s guards and mower s and tractor s PTO shaft guards Hydraulic hoses are potentially very dangerous Do the following to minimize any hazards Hydraulic hoses should be periodically checked a...

Страница 10: ...d braking capacities are affected by the implements mounted When driving on the road after work check to make sure that the tires and soil working tools are clean to prevent the road surface from becoming dirty Make sure that the machine is not damaged during transport 4 3 1 Putting the mower onto another vehicle for transport The driver and the carrier are responsible for the mower s transport sa...

Страница 11: ...2 H A 2 1 2 2 2 4 B 2 5 2 7 2 8 C 2 5 2 8 2 11 4 4 Working parts Before operating the mower check knife s and knife holder s condition Worn or damaged knives or knife holders should be immediately replaced with new ones 4 5 PTO shaft Before operating read bar manufacturer s manual placed on the shaft Follow all safety precautions in that manual Use only PTO shafts recommended by mower s manufactur...

Страница 12: ...ve gloves shoes and clothes without loose parts belts and so on Always comply with safety labels placed on the mower 2 Danger of cutting injury This risk occurs during replacement of working parts with sharp edges During any maintenance work always use safety gloves 3 Danger of injury from liquid ejection out of hydraulic system During connection of hydraulic hoses to hydraulic connectors be sure ...

Страница 13: ...ual means of noise protection and supervise the correctness of its usage if the noise level in work place reaches or exceeds 85 dB 4 7 Safety labels and their meaning Safety labels are critical to safe use of this mower They must be read understood and followed Also be sure that All warning decals are clean and legible All lost or damaged decals are replaced by ordering new decals from your dealer...

Страница 14: ... Do not get too close to the hoist of the tractor during operation of the hoist N 50 Do not get under the mower N 55 N 117 Under pressure Consult technical manual for service procedures N 167 Presence of any personnel on the machine when driving is forbidden N 168 N 204 N 205 N 206 Do not touch the machine before the rotating parts have not come to a complete standstill Use the required Personal P...

Страница 15: ...onditioner Z 010 4 4 8 Design and operation of safety breakaway device Fig 8 Safety breakaway device Z 010 1 Z 010 2 Z 010 4 R Z 010 R N 40 N 05 N 55 N 29 N 49 N 01 N 02 N 03 N 04 N 05 N 06 N 07 N 49 N 49 N 50 N 117 N 167 N 168 N 13 N 14 N 15 N 204 N 205 N 206 N 40 N 05 N 55 N 29 N 49 N 01 N 02 N 03 N 04 N 05 N 06 N 07 N 09 N 49 N 50 N 117 N 167 N 168 N 13 N 14 N 15 N 204 N 205 N 206 ...

Страница 16: ...ately 0 04 0 08 DO NOT tighten too much because you may prevent the safety device from working and damage the mower NOTE Do not move the mower s safety breakaway device from transport to working position and vice versa with the mower s cutting unit lifted up the engine operating or the tractor s neutral gear engaged a In order to switch the mower s safety breakaway device from transport to working...

Страница 17: ...ng or damaged Replace protective cover if damaged 5 1 Attaching the mower to the tractor WARNING Only hitch and unhitch machine on a flat surface with compact dirt Keep everyone away from area between mower and tractor Be careful near link road zone of tractor s rear power lift Contains sharp parts The mower is connected to the tractor s 3 point linkage Once the mower is suspended adjust the setti...

Страница 18: ...ed persons exposed to the risk of crushing 5 2 1 Standard mower design In order to move the mower to the transport position do the following attach the mower on tractor s links position the 3 point linkage with beam along the tractor s axis Fig 13a adjust the mower with top link S Fig 12 if needed disconnect the PTO shaft set pawl Z Fig 22 in transport position Fig 13 Mower positions a transport p...

Страница 19: ...ansport the shut off valve of mower hydraulic lift should always be closed the valve lever in position Z Fig 16 This protects the mower against accidental falling if hydraulic unit failure occurs to prevent the mower from falling down close the shut off valve Fig 16 on the hydraulic cylinder Fig 15 in the side transport position Fig 14a the PTO shaft can remain connected In the rear transport posi...

Страница 20: ... on the public roads the mower should be equipped with the following devices portable warning light plates comprising two panels not delivered as standard equipment to be mounted on both sides of the mower s top guard in special holders The rear panel comprises a warning plate with lights combined with red reflectors Fig 18 SaMASZ mower in the transport position with warning plates warning triangl...

Страница 21: ... for damage caused by an incorrectly fitted or used PTO shaft IMPORTANT Use only with PTO shafts as recommended by the manufacturer Before the work begins check the safety guards in tractor mower and PTO shaft for their correct mounting and damage Damaged or lost parts must be replaced with original ones only Make sure that PTO shaft is properly mounted Do not approach the rotating parts as this m...

Страница 22: ...Fig 20 Adjusting conditioner shaft s position 5 6 Replacing flails in conditioner s shaft If flails are worn due to normal operation they must be replaced Before any operation always check the condition of bolts mounting the flails as well as the condition of flails themselves NOTE When replacing conditioner s shaft always use a new bolt M12x55 z Property Class 8 8 and a new self locking nut M12 z...

Страница 23: ...rated speed engage tractor s gear and drive slowly into the grass field Fig 22 Positions of locking pawl Z a transport b working 5 7 2 Mower design with hydraulic lifting optional equipment Set the safety breakaway device in working position according to item 4 8a open the shut off valve on the hydraulic cylinder Fig 16 move the cutting unit into the working position lower the mower until the slid...

Страница 24: ...ut dismount the PTO shaft and place it on a PTO shaft holder which is standard delivered with the mower detach tractor s upper link and lower strands from mower s linkage 6 MOUNTING AND ADJUSTMENTS 6 1 Mounting and timing of the knives Fig 24 Timing of the knives on the mowing discs NOTE Direct the cutting edges of the new knives towards the ground 6 2 Replacing the knives NOTE Use knives recommen...

Страница 25: ...ht of 2 28 2 36 The cutting height can be adjusted by removing a distance ring spacer as shown in Fig 27 Removing the spacer results in a new cutting height of 1 97 2 05 By putting one additional spacer over the support disc cutting height of 2 60 2 68 is achieved Additional spacers can be ordered optional extra equipment NOTE When mounting additional distance rings use longer bolts M10x35 Z 010 Z...

Страница 26: ...e A so that is tensioned when the mower is in the working position Fig 28 3 point linkage support chain 6 6 Maintenance and service 6 6 1 Checking the knives and knife holders All knives should have the same lengths and weights Always check mower before starting work for damaged missing and or worn knives Replace them if necessary only in sets Knife holders should not be deformed and knife base on...

Страница 27: ...0 0 12 6 6 3 Daily maintenance When you finish each day of operation carry out the following maintenance check all visible parts and components and their connections tighten all loose bolts and nuts and replace all damaged and or worn parts with new original ones clean the mower especially between discs and cutting unit because grass with mud may damage bearings in disc module remove grass and mud...

Страница 28: ...es checked and lubricated Additionally remove any traces of rust and paint the area check the oil level in the angle drives and the cutting unit Section 7 If leaks are discovered they should be repaired immediately and lost oil replaced If water in oil is discovered immediately change the oil as it could cause corrosion of internal mechanisms such as gear wheels bearings or shafts and cause breakd...

Страница 29: ...rs Z 010 Z 010 1 Z 010 2 b mower Z 010 4 Tab 6 Lubricating mowers Symbol Oil type Lubrication frequency Gear oil 80W 90 Once every 3 seasons if working intensively 7 3 Risks present when lubricating If risk of splashing is present make sure to wear protective eyewear with side guards When lubricating protect eyes and skin against contact with the substance Therefore use adequate protective wear wi...

Страница 30: ...ow improperly in case of very short grass or after rain Safety device is working often without clear reason Insufficient spring tension Adjust spring tension according to operator s manual Worn elements of safety device Replace the safety device The mower will not fold up Damaged or dirty hydraulic connections Replace or clean hydraulic connections Damaged tractor hydraulic system Check for proper...

Страница 31: ... 2 Warranty period is for two years from the date of sale to the purchaser stated above 3 Any repair which is subject to warranty should be carried out by an authorised SaMASZ dealer Upon completion of the repair the dealer must submit a warranty claim within 14 days 4 Warranty claims regarding replacing of the product are considered if received within 14 days after it is completed by the manufact...

Страница 32: ...disc cover plates c damage caused by accidents running into obstacles or other events for which the warrantor is not responsible d use of different knives not original SaMASZ knives e negligent maintenance f use of non genuine spare or replacement parts that are not specifically designed for the model in question g lack of needed records in the warranty card or filling in the warranty card indepen...

Страница 33: ...mower Z 010 Z 010 1 Z 010 2 Z 010 4 31 11 2 Warranty repairs record Repair description and changed spare parts Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp and signature of repair shop ...

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