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OPERATOR’S MANUAL

REAR EXTENSION ARMS

KWT, CAMEL, KOLIBER, KW, LAMA

When the risk of exposing to noise cannot be avoided or eliminated by any group
protective means or organization of work, employer (farmer) must:
1) provide the oerator with individual means of noise protection, if the noise level

in work place exceeds 80 dB.

2) provide the operator with individual means of noise protection and supervise

the correctness of its use, if the noise level in work place reaches or
exceeds 85 dB.

4.9.

Safety decals and their meaning

CAUTION!

all warning decals (labels) should be clean and legible,

lost or damaged decals (labels) must be replaced,

new decals (labels) may be ordered at the manufacturer.

N-01

N-03

N-04

N-05

Be extremely careful

when PTO shaft is

rotating

Prior to the machine operation

read the operator's manual

carefully

Prior to approaching any

maintenance or repair works, the

machine shall be disconnected

Caution

–

belt transmission,

be extremely careful!

N-06

N-07

N-09

N-11

CAUTION! pulling-in parts Keep away from the machine

for a safe distance

CAUTION! rotor

Lubrication points

N-14

Working without guards is forbidden. Danger of the stones,

etc. Being thrown out

N-15

Danger operating when any person remains in the danger area

of 50 m/ 170 ft

Содержание KW 141

Страница 1: ...czny Instrukcja oryginalna J ZYK POLSKI IN396PL001 04 11 2019 WYDANIE 1 Serial no The original operator s manual ENGLISH IN347EN013 02 09 2019 EDITION NO 13 REAR EXTENSION ARMS MOWING HEADS KWT 550 E...

Страница 2: ...E THE MACHINE WITH UNAUTHORIZED PERSONNEL PRESENT WITHIN 50 M OR LESS WARNING Keep this manual for future use Well proven design and quality materials ensure high durability and reliability of our pro...

Страница 3: ...4 8 1 Residual risk assessment 30 4 9 Safety decals and their meaning 31 5 OPERATION 34 5 1 Mounting arm on tractor 34 5 1 1 Connecting the articulated telescopic shaft PTO 34 5 2 Preparing machine f...

Страница 4: ...8 6 8 5 Restarting the machine after storing period 59 6 8 6 Dismounting machine from tractor 59 7 LUBRICATION 60 8 DEFECTS AND THEIR REPAIR 62 9 REPAIR AND WITHDRAWAL FROM USE 64 9 1 Repair 64 9 2 Di...

Страница 5: ...a plate placement on extension arm KOLIBER Fig 3 Data plate placement on mowing head Data plate includes name and adress of the manufacturer model year CE marking means that the produce conforms versi...

Страница 6: ...concentration as well as mowing road shoulders slopes counter slopes and ground at tractor s right side Moreover the mower can be used to trim hedges both in vertical and in horizontal position Extens...

Страница 7: ...9x1 2 Minimal tractor power HP from 80 from 90 from 55 from 120 Drive and control in standard hydraulic electric hydraulic Weight lbs kg 2326 1055 2513 1140 2756 1250 1168 530 1279 580 3020 1370 Oil l...

Страница 8: ...7 222 4 190 9 51 2 295 3 118 1 74 8 KWT 650 KW 140 263 8 212 6 185 0 59 1 287 4 118 1 74 8 KWT 650 KW 141 275 6 228 3 196 9 55 1 299 2 118 1 74 8 KWT 650 Lama 120 263 8 212 6 183 1 47 2 287 4 118 1 7...

Страница 9: ...9 OPERATOR S MANUAL REAR EXTENSION ARMS KWT CAMEL KOLIBER KW LAMA Fig 4 Scheme of operating reach of extension arm with mowing head with marking type KWT 550 650 KWT 651 and CAMEL 900 G 45...

Страница 10: ...10 KWT CAMEL KOLIBER KW LAMA REAR EXTENSION ARMS OPERATOR S MANUAL Fig 5 Scheme of operating reach of extension arm with mowing head with marking type KOLIBER 400...

Страница 11: ...Extension arm Extension arm comprises basic assemblies shown in Fig 7 Fig 11 1 Lifting and lowering cylinder 2 Lifting and lowering cylinder 3 Long boom 4 Head cylinder 5 Mounting eye 6 Mowing head 7...

Страница 12: ...CAMEL KOLIBER KW LAMA REAR EXTENSION ARMS OPERATOR S MANUAL Fig 7 Overview of KOLIBER extension arm Fig 8 Overview of CAMEL extension arm 1 3 11 10 9 5 6 8 4 2 17 1 3 15 11 10 9 12 13 4 5 6 7 14 8 2...

Страница 13: ...MANUAL REAR EXTENSION ARMS KWT CAMEL KOLIBER KW LAMA 1 3 15 11 10 9 4 5 6 7 14 8 2 16 17 Fig 9 Overview of KWT 550 extension arm Fig 10 Overview of KWT 650 extension arm 1 3 15 11 10 9 12 13 4 5 6 7...

Страница 14: ...2 Controlling operation of extension arms is performed from tractor s cabin with use of control panel 15 equipped with a cylinder control handle and a joystick 1 2 4 and 14 With use of corresponding...

Страница 15: ...KOLIBER KW LAMA Fig 12 Machine s control panel with option a mechanical KWT 550 650 CAMEL 900 KOLIBER 400 450 b electrical KWT 550 E KWT 650 E KWT 651 E KOLIBER 400E 450 E c electrical proportional K...

Страница 16: ...5 Operating assembly of extension arm is a mowing head 6 which comprises flail bar 20 with flail knives 21 for different purposes item 6 4 screwed with mounting bolts knife type depends of kind of sur...

Страница 17: ...24 with v belt Ground following roller 22 has mowing height adjustment function Fig 16 Overview of mowing head LAMA 121 141 20 Flail bar 21 Flail knives 22 Ground following bar 23 Hydraulic pumps engi...

Страница 18: ...e of cut material grass bushes straw corn stalks Machine is equipped with adjustable counter knife 25 Flail shaft is powered by hydro motor 23 and power is transferred through speed belt gear 24 Slide...

Страница 19: ...standard to an extension arm enables the head to be swivelled every 15 in 4 positions 3 Swivel push in fitting enabling quick coupling releasing of the head to from the extension arm and allowing the...

Страница 20: ...extension arm type mower s hydraulic engine s drive circuit there is suction oil filter 5 On gauge plate cylinder 8 there is sweep valve 7 mounted to protect the machine s extension arms from getting...

Страница 21: ...ulic distributors 3 6 Oil tank 4 of adequate capacity In extension arm type mower s hydraulic engine s drive circuit there is suction oil filter 5 with capacity of 70 l min On gauge plate cylinder 8 t...

Страница 22: ...EL KOLIBER 35 2 2 2 11 660 900 460 7G3N066CE007007MA Bondioli Pavesi Fig 22 PTO shaft lubrication Mounting directions NOTE PTO shaft lubrication frequency must be respected Points shown in Fig 22 shal...

Страница 23: ...on in LAMA 121 HD Option KNIFE TYPE IV Application grass shoots stalks shrubs remnants after trimming hay Option in LAMA 121 HD Option KNIFE TYPE V Application grass stubbles branches shrubs Standard...

Страница 24: ...r area of at least 164 ft 50m Keep particular caution when operating near roads and in stony areas Perform any maintenance and adjustment work only when the drive is disconnected and rotor has stopped...

Страница 25: ...If not working or damaged have them replaced Before any maintenance assembly disassembly works and when parking position the machine on a solid ground and secure it against accidental movements When c...

Страница 26: ...ansport position see chapter 5 2 Prior to putting the machine to transport position make sure that the tractor PTO is disconnected and all the rotating parts in complete standstill Always adjust your...

Страница 27: ...horized personnel shall be permitted to remain within the danger area the machine on the vehicle trailer should be protected from shifting Fig 23 Manner of loading extension arms WARNING Securing both...

Страница 28: ...ons found in bar manufacturer s manual placed on the bar PTO shafts recommended by the machine s manufacturer shall only be used In order to operate safely use only fully technically fit undamaged PTO...

Страница 29: ...ote It is recommended that the hydraulic oil used should not exceed 10 oil purity class in accordance with NAS 1638 When using hydraulic hoses Avoid stretching the hoses when operating Do not allow hy...

Страница 30: ...en its working condition is poor or its safety guards are damaged Never get your limbs close to machine s rotating parts During repair and maintenance works on the machine always comply with the descr...

Страница 31: ...TION a all warning decals labels should be clean and legible b lost or damaged decals labels must be replaced c new decals labels may be ordered at the manufacturer N 01 N 03 N 04 N 05 Be extremely ca...

Страница 32: ...ective glasses N 101 Use protective clothing N 102 Use head protection N 103 Use hearing protection N 104 Use protective shoes N 134 Cylinder operating speed adjustment valve N 106 N 117 N 167 Caution...

Страница 33: ...or KWT et CAMEL N 171 For KWT E EP CAMEL EP KOLIBER E Fig 25 Placement of warning signs on extension arm with mowing head N 03 N 04 N 117 N 167 N 40 N 28 N 29 N 01 N 03 N 04 N 06 N 07 N 09 N 52 N 106...

Страница 34: ...own Additionally it should be locked against accidental falling of lower links on the 3 point linkage WARNING Do not adjust the tractor s lower strands lifting lowering once the set is stabilized usi...

Страница 35: ...d not damaged Damaged or missing parts must be replaced with genuine ones Make sure whether the PTO shaft is properly mounted Approaching the rotating parts is strictly forbidden as it may lead to ser...

Страница 36: ...against hydraulics failure with special rupture valve Fig 30 A and additionally with oil flow regulator Fig 30 B For transport time cylinder rod should additionally be protected with channel lock More...

Страница 37: ...32 Fig 32 Protecting outrigger from getting rotated WARNING Do not drive machine on public roads if its transport height is more than 4 m transport height should be lowered with tractor s links when t...

Страница 38: ...e tractor s rear warning plates painted in skew white and red stripes and yellow flashing light open oil shut off valve engage front PTO drive inserting multiplier with pumps into the drive set the ma...

Страница 39: ...is bent or and flails are missing As a remedy flails need to be replaced or and rotor balanced Operating equipment which excessively vibrates may lead to its damage and void warranty coverage 5 4 2 Op...

Страница 40: ...collision with tractor or extension arm 5 4 3 Operating control panel Tilting with the machine s arms is performed with use of hydraulic cylinders controlled from control panel located in the tractor...

Страница 41: ...cylinder c Joystick C controls the arms cylinder and d Lever D starting stopping hydraulic engine driving the cutterbar Lever D features function of sudden rear direction change locking Lock in posit...

Страница 42: ...ed II Panel with electrical control semi proportional Electrical controlling set for extension arms KWT 550 E KWT 650 E KWT 651E KOLIBER 400E 450E and CAMEL 900 E comprises the following elements as p...

Страница 43: ...f release the button and wait for 3 seconds in this period the buttons are inactive and then push button 6 In order to turn left hand gears off hold button 6 or 5 again until the diode above the butto...

Страница 44: ...on manner of controlling arm 1 2 Joystick s motion to the left lowers the second extension arm Joystick s forward motion lowers the first arm Joystick s motion to the right lifts the second arm up Joy...

Страница 45: ...on the first arm s unloading function which is signalled by lighting up of diode 9 Fig 43 Pushing the button again 3 Fig 46 switches the unloading function off 4 Head rotation control lever Moving th...

Страница 46: ...head connect 2 cables for rotation control of the moving part of ejector directly to push in fittings of tractor s hydraulics Fig 47 Mounting flail head with use of multi purpose linkage In order to d...

Страница 47: ...Rotary mountings item 2 Fig 20 hydraulic turntable item 3 Fig 19 can be rotated vertically In case of the first type the rotation is performed manually and the hydraulic turntable rotation is powered...

Страница 48: ...AMA 120 140 and LAMA 121 141 head suspension can be fitted If fitting for LAMA 121 141 is used it is necessary to use suspension mounting Head suspension facilitates the operator s work as he doesn t...

Страница 49: ...on adjustment Tab 8 Possible mowing heights Setting Flail head mowing height A mm KW 110 125 140 KW 111 126 141 LAMA 120 140 LAMA 101 P 121 HD 141 I 1 31 26 45 32 II 1 47 52 65 53 III 1 64 76 85 73 IV...

Страница 50: ...examined periodically and in case of finding damages replaced with new ones Irrespective of the above hydraulic hoses should be replaced with new ones every 5 years taking their storing period into c...

Страница 51: ...Above the indicator plug there are hydraulic hoses nozzles tank fills 4 The oil must conform with purity class 15 18 in conformity with ISO 4406 9 in conformity with standard NAS 1638 If the oil does...

Страница 52: ...controlled daily No indicators control and no replacement of inserts may lead to damaging hydraulics parts what is not covered by warranty During control of indicators attention should be paid to con...

Страница 53: ...osition as well as settings of the cutterbar control is specified in chapter 5 5 1 Control panel operation Sweep valve of distributor is set on 180 bar 6 5 6 Initial regulations Four hydraulic cylinde...

Страница 54: ...mind that too big a deflection of the boom changes the mower s position to improper Then the tractor should be stopped immediately and lever B switched in up position extension arm turned left B Fig...

Страница 55: ...ators by pushing buttons 1 2 3 on solenoid valves under hydraulic hoses to change sections 4 and 5 firstly apply 12V voltage on the solenoid valves and then adjust in the same manner as in the case of...

Страница 56: ...ement and then switch them in the same way as before Fig 64 Hydraulic distributor EP description of distributor functions CAMEL 900 EP KWT 650 EP KWT 651 EP 1 turntable 2 arm extension 3 2nd extension...

Страница 57: ...ogging such as terrain unevenness height and density of grass as well as other objects in the grass In order to avoid clogging mowing speed should be adjusted to the mentioned conditions In order to r...

Страница 58: ...case of daily servicing Moreover condition of hydraulic hoses should be examined thoroughly If need be replace with new ones meeting technical requirements of the manufacturer examine technical condit...

Страница 59: ...htened with correct torque Tab 9 Make sure that all guards are installed in place Lubricate the whole machine Examine condition of flail knives and if necessary replace them with new ones Tab 9 Torque...

Страница 60: ...arings of gear operation with T43 Do not use any plant or animal based grease Prior to applying the grease clean out grease fittings as well as lubrication points prior to grease application The follo...

Страница 61: ...REAR EXTENSION ARMS KWT CAMEL KOLIBER KW LAMA After 100 h of operation check oil level in multiplier if the level is too low refill with SAE 90 type oil or similar After 600 h of operation replace oil...

Страница 62: ...heck PTO shaft and repair in service station Improperly matched work conditions to machine and driving speed Pump becomes inoperative or leak on 1 section divider Check pump operation with use of flow...

Страница 63: ...in instruction manual Opposite knives have different weight Make sure there is no difference in knife weight Balance flail knife Mechanically damaged flail shaft Repair or replace the shaft Damaged b...

Страница 64: ...installed perform a warm up start to make sure the repaired machine operates properly 9 2 Disassembly and withdrawal from use IMPORTANT When dismounting the machine pay particular attention to and ad...

Страница 65: ...gold turquoise silver Color black brown red orange yellow green blue violet grey white pink gold turquoise silver 7 pin plug 4 pin connectors Control panel Joystick WZ Power plug SS stop lamp SP posit...

Страница 66: ...ny niebieski fioletowy szary bia y r owy Skr t BK BN RD OG YE GN BU VT GY WH PK Wtyk 7 pinowy Z cz a 4 pin ow e Sterownik KWT EP CAMEL EP Pulpit Joystick WZ Power plug SS stop lamp SP position lamp KP...

Страница 67: ...ction indicator EZ A B AC BC inductors F fuse SV1 oil level sensor SV2 oil temperature sensor W fan motor T thermostat Color black brown red orange yellow green blue violet grey white pink gold turquo...

Страница 68: ...ne gas chambers and any other municipal obstacles c edges perpendicular to operating direction d ditches and perpendicular channels e concrete poles etc REMEMBER As the abovementioned obstacles are ha...

Страница 69: ...es chambers or other occurrence for which the warrantor does not bear any responsibility c lack of required records in the warranty card or filling in the warranty card independently d use of the mach...

Страница 70: ...A REAR EXTENSION ARMS OPERATOR S MANUAL 12 2 Warranty repairs record Repairs scope and spare parts replaced Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp a...

Страница 71: ...71 OPERATOR S MANUAL REAR EXTENSION ARMS KWT CAMEL KOLIBER KW LAMA...

Страница 72: ...72 KWT CAMEL KOLIBER KW LAMA REAR EXTENSION ARMS OPERATOR S MANUAL SaMASZ Sp z o o ul Trawiasta 1 16 060 Zab ud w Polska tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl...

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