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Operator’s manual 

Front disc mower 

KDF 390 

 

- 17 - 

Tab. 5. Oil capacities 

 

Model 

Oil capacity [l] 

Oil type 

Lubrication frequency 

KDF 390 

about 1 

(SAE 80W/90, API GL-4) 

Once every 3 seasons 

(if working intensively) 

 

CAUTION: 
The  above  instructions  should  be  strictly  followed.  If  the  discs  in 
the cutterbar  rotate  loosely,  do  not  worry  about  the  high  intersecting  axis 
gear 

temperature; 

after 

long 

working 

time 

it 

may 

reach  

even 60 - 80

o

C. 

 

 

8.

 

DEFECTS AND THEIR REPAIRS 

 

Tab. 6. Defects and their repairs 

Defect 

Reason 

Reapair 

Mower stops working or 

leaves uncut grass between 

the disco 

Worn knives 

Replace knives 

Improperly mounted knives 

Put on knives strictly acc. to 

instructions. 

Too high PTO rpm  

Reduce PTO rpm 

Damaged FORTSCHRITT’s PTO 

Repair 

Lying grass 

Always mow low 

Mower is blocked 

Damaged gears in the cutterbar 

Check all the gears 

Damaged bearings in the disc hub 

Replace the bearing 

Swath guides wre set too narrow 

Widen swath guides to the 

maximum 

Mower does not work, even 

though the drive is transmitted 

from self-propelled mower. 

Torn off shaft of intersecting axis gear  

Replace intersecting axis gear 

Torn off or or cut off key in the 

cutterbar drive shaft 

Put on new, genuine key 

The mower cause too much 

noise 

Too low oil level in the cutterbar 

Check the oil level and refill, if 

needed 

The mower slows down, even 

though the rpm are stable 

Burnt clutch in PTO shaft 

Replace the clutch 

Leaking cylinder 

Dirty oil in hydraulic unit of the tractor 

Replace oil in hydraulic unit of 

the tractor (recommended class of 

cleanliness of oil according to 
NAS 1638 is minimum 9-10). 

Purchase repair kit of the cylinder 

and replace damaged sealings 

Excesive vibration during 

work 

Damaged PTO shaft 

Check the condition of PTO shaft 

and if need be replace 

Oil leak in gear 

Not tight assembly  

Examine tightness and check oil 

level. 

 

Содержание KDF 390

Страница 1: ...060 Zab ud w ul Trawiasta 1 Established 1984 NIP PL 966 159 29 76 tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL FRONT DISC MOWER KDF 390 3 9 m IN235E...

Страница 2: ...NING Keep this manual for future use Well proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and reliability of SaMASZ mowers We con...

Страница 3: ...ower to self propelled mower FORTSCHRITT 10 5 2 Operation 12 5 2 1 Adjusting the mower to work conditions 12 6 MOUNTING AND ADJUSTMENTS 13 6 1 Mounting and timing of the knives 13 6 2 Replacing the kn...

Страница 4: ...manual and it s other basic equipment Operator s manual is attached to every machine in order that the operator can familiarize himself with design working principles service and adjustment of the mow...

Страница 5: ...tilt 3 tilt 5 tilt The rear mounted disc mower is intended to mow green fodder grass alfalfa and such on permanent grassland pastures on crop fields without rocks and to form loose rows of cut fodder...

Страница 6: ...rs 10 Safety guards The drive on the cutterbar 3 is transmitted from self propelled mower FORTSCHRITT 300 rpm through jointed shaft 8 intersecting axis gear 4 PTO shaft 6 and intersecting axis gear 5...

Страница 7: ...ick knife changing PTO shaft spray paint 150 ml Optional extra equipment holders for warning plate and lights warning plates with combined lights and reflectors warning triangle Tab 3 PTO shaft for fr...

Страница 8: ...rn knives and knife holders Damaged or worn parts must be replaced When driving on public roads always comply with local traffic regulations especially concerning warning lights No person nor object i...

Страница 9: ...manual operation of mower by persons under influence of alcohol or other abusive substances not keeping caution while transportation and shifting of mower during operation transport of persons remaini...

Страница 10: ...rpm N 1 Be extremely careful when PTO shaft is rotating N 2 Caution cutting knives Approach during operation is forbidden N 3 Caution read the operator s manual before putting the mower into operatio...

Страница 11: ...Operator s manual Front disc mower KDF 390 9 N 30 Cutterbar Perfect Cut N 31 P 2 N 53 P 3 N 109 Quick knife replacementy N 162...

Страница 12: ...Front disc mower KDF 390 10 Fig 1 Warning decals placed on the mower KDF 390 5 TRANSPORT AND OPERATION 5 1 Attaching the mower to self propelled mower FORTSCHRITT Fig 5 Front disc mower KDT 390 attach...

Страница 13: ...bracket may be done by SaMASZ crew or you can do it by yourelf according to the manual provided by the manufacturer The mower id driven by the PTO shaft with friction clutch 4 When connecting PTO shaf...

Страница 14: ...ation and cutting height adjusment Drive should be turned on when the cutterbar comes to conntact with the ground Slowly engage the PTO clutch and wait until the cutting unit reaches its rated speed e...

Страница 15: ...n Fig 9 Fig 10 and Fig 11 according to the rule that the cutting edges should be directed towards ground so that a knife will lift the grass after cutting Fig 9 Mounting of the knives on the mowing di...

Страница 16: ...should be changed in sets of the same weight on every holder there is its weight written Improperly changed knife holders will damage disc bearings 6 3 Meintenance and service 6 3 1 Checking the knive...

Страница 17: ...parts and units according to lubrication instructions pkt 7 6 3 3 After season maintenance At the end of the season the mower should be cleaned washed and dried Carefully grease unpainted surfaces and...

Страница 18: ...7 2 Intersecting axis gear Everyday before starting work please check the oil level and if needed please refill after having removed the vent A on the top of the gear Fig 14 The oil level can be chec...

Страница 19: ...k all the gears Damaged bearings in the disc hub Replace the bearing Swath guides wre set too narrow Widen swath guides to the maximum Mower does not work even though the drive is transmitted from sel...

Страница 20: ...re disassembly the mower should be disconnected from the tractor 10 WARRANTY CARD FRONT DISC MOWER The product quality has been checked and meets the required standards and regulations and is permitte...

Страница 21: ...the mower changes of its mechanical design or intentional damages b operating with only 1 knife on the disc or without disc cover plates c damage caused by accidents or other events for which the war...

Страница 22: ...ology of delivered products Any claims arising from data drawings and descriptions included in this operator s manual and spare parts list cannot be laid The SaMASZ company is not responsible for prin...

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