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Operator's manual

Arm

Flail head

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Fig. 7. Overview of Koliber extension arm

Fig. 8. Overview of CAMEL extension arm

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Содержание CAMEL 900

Страница 1: ...il samasz samasz pl www samasz pl OPERATOR S MANUAL REAR ARM TYPE MOWER KWT 550 E EP CAMEL 900 EP KWT 650 E EP KOLIBER 400 E EP KWT 651 E EP KOLIBER 450 E EP MOWING ADAPTERS KW 110 LAMA 101 P KW 111 LAMA 120 P KW 125 LAMA 120 KW 126 LAMA 140 KW 140 LAMA 121 KW 141 LAMA 141 LAMA 121 HD IN347EN011 2016 12 22 EDITION NO 11 Original manual ...

Страница 2: ...al for future use We congratulate you on the purchase of your new SaMASZ machine and wish you much pleasure and the very best experience resulting from its operation We congratulate you on the purchase of your new SaMASZ tedder and wish you much pleasure and the very best work results through the years to come Updated by Bartłomiej Jaworski Łukasz Pietrewicz Marta Zalesko ...

Страница 3: ...g the arm to the tractor 31 5 2 Preparing machine for transport 31 5 3 Mounting PTO shaft 34 5 4 Switching the machine from transport to working position 34 5 5 Operation 35 5 5 1 Operating control panel 37 5 5 2 Basic information on mowing 44 6 MOUNTING AND ADJUSTMENTS 44 6 1 Mounting and dismounting flail head 44 6 2 Mounting flail heads 45 6 3 Adjusting flail head mowing height 47 6 4 Replacing...

Страница 4: ...ment on arm KOLIBER 400 Fig 3 Data plate placement on flail head Data plate includes name and adress of the manufacturer model year CE marking means that the produce version number conforms to 2006 42 EC Directive and machine weight harmonized standards id number machine symbol barcode date of manufacture CAUTION In case the operator s manual is unclear or illegible all necessary information can b...

Страница 5: ... arm is performed on rear 3 point linkage with which are farming tractors equipped as standard Rear PTO must be set on 540 rpm upon special order 1000 rpm Machine are designed for treatment of land drainage ditches in particular as well as mowing of road shoulders shredding thinner trunks Tab 2 small shrubs weeds etc of moderate concentration as well as mowing road shoulders slopes counter slopes ...

Страница 6: ...x 140 A8 Transport diameters height width length m 3 50x1 95x0 95 Minimal tractor power HP from 80 from 90 Drive and control hydraulic hydraulic electric Weight kg 1055 1140 1250 Oil level l 220 220 220 Pump output kW 33 180 bar 38 210 bar Pump capacity l min 90 Arm type without flail head KOLIBER 400 KOLIBER 450 CAMEL 900 Extension arm operating reach m 3 30 3 80 8 00 Min tractor weight with head...

Страница 7: ...g 290 250 265 270 330 290 Tab 3 Technical data for flail heads LAMA Flail head type LAMA 101 P LAMA 120 LAMA 120 P LAMA 140 LAMA 121 LAMA 141 LAMA 121 HD Operating width m 1 0 1 20 1 20 1 40 1 20 1 40 1 20 Number of knives pcs 30 20 34 24 20 24 20 Max diameter of shredded shoots cm 2 2 2 2 3 5 3 5 3 5 Required pump delivery rate L min 90 100 Hydraulic pressure bar 210 PTO rpm rears min 540 Drive a...

Страница 8: ... 650 KW 140 670 540 470 150 730 300 190 KWT 650 KW 141 700 580 500 140 760 300 190 KWT 650 Lama 120 670 540 465 120 730 300 190 KWT 650 Lama 140 690 560 485 140 750 300 190 KWT 650 Lama 121 680 550 480 120 740 300 190 KWT 650 Lama 141 700 580 500 140 760 300 190 KWT 650 Lama 120 P 670 540 465 120 730 210 190 KWT 650 Lama 101 P 650 320 460 100 720 190 190 KWT 650 Lama 121 HD 680 460 480 120 650 290...

Страница 9: ...Operator s manual Arm Flail head 7 Fig 4 Scheme of operating reach of extension arm with flail head with marking type KWT 550 650 KWT 651 and CAMEL 900 G 45 ...

Страница 10: ...Operator s manual Arm Flail head 8 Fig 5 Scheme of operating reach of extension arm with flail head with marking type KOLIBER 400 ...

Страница 11: ...sion arm comprises basic assemblies shown in Fig 7 Fig 11 1 Lifting and lowering cylinder 2 Lifting and lowering cylinder 3 Long boom 4 Head cylinder 5 Mounting eye 6 Flail head 7 Rotor 8 Support leg 9 Hydraulics with oil tank 10 Multiplier 11 Linkage 12 Telescopic arm 13 Telescope s cylinder 14 Gauge plate cylinder 15 Control panel 16 Joystick 17 Closed housing ...

Страница 12: ...Operator s manual Arm Flail head 10 Fig 7 Overview of Koliber extension arm Fig 8 Overview of CAMEL extension arm 1 3 11 10 9 5 6 8 4 2 17 1 3 15 11 10 9 12 13 4 5 6 7 14 8 2 16 17 ...

Страница 13: ...Operator s manual Arm Flail head 11 1 3 15 11 10 9 4 5 6 7 14 8 2 16 17 Fig 9 Overview of KWT 550 extension arm Fig 10 Overview of KWT 650 extension arm 1 3 15 11 10 9 12 13 4 5 6 7 14 8 2 16 17 ...

Страница 14: ...ms is performed from tractor s cabin with use of control panel 15 equipped with a cylinder control handle and a joystick 1 2 4 and 14 With use of corresponding handles the operator can set position of machine s movable assemblies Tractor drives along road s edge while flail head mows grass Use of cylinder 14 controlled rotor 7 enables arm to be set in transport position Working arms are protected ...

Страница 15: ...s control panel with option a mechanical KWT 550 560 CAMEL 900 KOLIBER 400 450 b electrical KOLIBER 400E 450E c electrical KWT 550 E KWT 650 E KWT 651 E KOLIBER 400EP 450EP d electrical proportional KWT 550 EP KWT 650 EP KWT 651 EP CAMEL 900 EP a c d b ...

Страница 16: ...ers with hydraulic pumps Fig 15 Machine suspension 18 Protective and tensioning strands 19 Mounting points on tractor s 3 point linkage 3 2 2 Flail head All flail heads KW Lama adjusted to operate with extension arms have similar construction Construction scheme of flail head is provided on Fig 16 19 18 10 ...

Страница 17: ...linkage axis by approx 230 Fig 16 Overview of flail head 20 Flail bar 21 Flail knives 22 Ground following bar 23 Hydraulic pumps engine 24 Engine guard 25 Housing Lama 121 141 head comprises flail shaft 20 with flail knives 21 of different application Section 6 4 mounted with mounting screws knife type depending on type of material cut grass shrubs straw corn stalks Flail shaft 20 of mowing head i...

Страница 18: ...il knives 22 Ground following bar 23 Hydraulic pumps engine KW 141 mowing head consists of flail shaft 20 with flail knives 21 dedicated for various purposes flail type depends on the type of cut material grass bushes straw corn stalks Maschine is equipped with adjustable counter knife 25 Flail shaft is powered by hydro motor 23 and power is transferred through speed belt gear 24 Slide bar is a pa...

Страница 19: ...standard to an extension arm enables the head to be swiveled every 15 in 4 positions 3 Swivel push in fitting enabling quick coupling releasing of the head to from the arm and allowing the head to be swiveled every 15 in 4 positions 4 Mounting for ground following linkage connected to extension arm with 6 bolts M14 5 Mowing head ground following linkage Extension for mechanical ground following wi...

Страница 20: ...wer s hydraulic engine s drive circuit there is suction oil filter 5 with capacity of 70 l min On gauge plate cylinder 8 there is sweep valve 7 mounted to protect the machine s arms from getting overloaded Fig 21 applies only to KWT 550 KWT 650 and Camel 900 Koliber 400 and Koliber 450 instead of gauge plate cylinder 8 both have overload breaker Hydraulic cylinders 8 11 with throttle choke valves ...

Страница 21: ...uate capacity In arm type mower s hydraulic engine s drive circuit there is suction oil filter 5 with capacity of 70 l min On gauge plate cylinder 8 there is sweep valve 7 mounted to protect the mower s arms from overloading Fig 22 Hydraulic cylinders 9 12 with throttle choke valves 13 control the arm Fig 22 Diagram of proportional hydraulic drive of the arm 1 Hydraulic pumps 2 Hydraulic pump engi...

Страница 22: ...ing directions CAUTION PTO shaft lubrication frequency must be respected Points shown on Fig 23 shall be lubricated every 50 hours PTO shaft shall also be lubricated prior to and after period of longer idleness PTO shafts of other brands with equivalent technical parameters may be used on the SaMASZ permission 3 4 1 Flails applied in mowing heads In order to ensure proper operation of mowing head ...

Страница 23: ... Grass stubbles branches shrubs Standard in LAMA 121 HD mowing head Standard in KW 111 KW 126 KW 141 mowing head KNIFE TYPE VI Application grass shrub stalks remnants after trimming stubbles Option in KW 111 KW 126 KW 141 mowing head KNIFE TYPE VII Application grass plant stalks Standard KNIFE TYPE VIII Application grass plant stalks bushes shoots smaller branches Option KNIFE TYPE IX Application ...

Страница 24: ...ed with the tractor drive disconnected cutterbar on the ground and all rotating parts in the complete standstill CAUTION Keep the children away from the mower both in operation and standstill When the machine is lifted for repair on the 3 point linkage it should be secured against falling by a mechanical support or by chain When operating the machine the tractor should always be equipped with the ...

Страница 25: ...e comply with the Resolution of the Minister of Agriculture and Food Economy of 12 01 1998 on work safety when operating tractors machines technical instruments and devices used in farming Dz U nr 12 98 poz 51 The operator is not allowed to leave the tractor while driving In the event of any break in the equipment operation turn off the drive In case of a fatal failure stop the machine s drive tur...

Страница 26: ...ins used for lifting transport belts belt suspensions ropes cannot be damaged Whenever damages to these parts are spotted replace these with new ones when mounting slings chains handles etc always pay attention to setting the machine s center of gravity properly to catch machines pick ropes of adequate length so that the angle between them is no greater than 120 and the angle between the strand an...

Страница 27: ...be used In order to operate safely use only fully technically fit undamaged PTO shafts Damaged PTO shaft shall be repaired or replaced with new one 4 6 Hydraulic assembly Elastic hydraulic hoses should be checked regularly and if any damage occurs or they expire replace with new ones Replaced hoses must conform with the manufacturer s technical requirements Prior to performing service works at hyd...

Страница 28: ...ses with new ones Useful life for hydraulic hoses is 5 years from their production date 4 7 Residual risk Despite the fact that the manufacturer of the machine takes the responsibility for the machine design and manufacturing in order to eliminate hazard certain risk when operating the machine is unavoidable Major source of risk follows performance of these operations operation of machine by minor...

Страница 29: ...familiarizing with operator s manual no persons remaining within the machine operation range adjustment maintenance and lubrication of the machine with engine off performing repairs of the machine only by skilled persons operation of the machine by persons which are familiarized with operator s manual in the event of the machine protection against children and unauthorized personnel residual risk ...

Страница 30: ...chine onto the ground and stop the tractor Further drive is possible only after reducing the arm length or alteration of follow path CAUTION The above recommendations are general The manufacturer does not bear any responsibility for the operator s safety during operation CAUTION Any service and repair operations should be conducted with the tractor drive disconnected ignition key out and all rotat...

Страница 31: ...r moving the machine N 49 N 50 N 52 N 55 Never get near the tractor 3 point linkage when controlling the lift Do not get near the machine s swinging area Wear protective gloves N 106 N 117 N 134 N 167 Caution pulling in parts Avoid fluid escaping under pressure Do not remain on the machine while driving N 169 N 170 N 171 P 2 Concerns models KWT E EP CAMEL EP KOLIBER E EP Concerns models KWT and CA...

Страница 32: ...r should hold all warning decals provided by the manufacturer Fig 26 Placement of warning signs on extension arm with mowing head N 03 N 04 N 117 N 167 N 40 N 28 N 29 N 01 N 02 N 03 N 04 N 06 N 07 N 09 N 52 N 106 N 01 N 07 N 23 N 49 N 52 N 134 N 11 N 11 P 2 N 171 N 40 N 169 N 170 N 11 ...

Страница 33: ...on the same level Their use ensures a stable position of the tractor machine set The strands are not intended to protect the machine against falling When using extension arm hydraulic actuator should be locked Strands 41 should be attached to the tractor depending on the design of hitches on the tractor CAUTION Do not adjust the tractor s lower strands lifting lowering once the set is stabilised u...

Страница 34: ...re with special rupture valve Fig 29 42 and additionally with oil flow regulator Fig 29 43 For transport time cylinder rod should additionally be protected with channel lock Moreover the tractor must be equipped with warning triangle as well as yellow flashing light mounted on the cabin s roof at street side Warning plate with white and red stripes equipped with a light on right side should also b...

Страница 35: ...ger from getting rotated by means of a pin Fig 31 Fig 31 Protecting outrigger from getting rotated CAUTION Do not drive machine on public roads if its transport height is more than 4 m transport height should be lowered with tractor s links when transported CAUTION Telescope in telescopic cylinders should be protected against any incidental extension Z ...

Страница 36: ...Prior to the operation commencement read the operator s manuals of both the machine and the PTO shaft CAUTION If need be shorten the PTO shaft according to its operator s manual given by the shaft s manufacturer Fig 32 Fig 32 Instruction of PTO shaft shortening 5 4 Switching the machine from transport to working position CAUTION Moving the machine to and from working position from the transport po...

Страница 37: ...set the cutterbar freely until adapting bar touches the ground start the cutterbar until flail shaft reaches its nominal rotary speed when starting use horn to warn anyone around engage proper tractor gear and start mowing in case of telescopic extension arm dismount telescope s locking 5 5 Operation CAUTION During operation with arm extended over 4 m from tractor s axis it is forbidden to lift he...

Страница 38: ...h KWT Fig 37 Mowing behind protection barriers with CAMEL 900 Fig 38 Working position for KWT 651 CAUTION When maneuvering the operating head pay attention so as not to hit it against a tractor or the extension arm Fig 39 Fig 39 Risk of head collision with tractor or extension arm ...

Страница 39: ...in control panel Fig 41 marked with corresponding pictograms a Lever A adjusting the cutterbar vertically horizontally with floating position cylinder b Lever B adjusting the machine in working transport position rotation of arms cylinder c Joystick C controls the arms cylinder and d Lever D starting stopping hydraulic engine driving the cutterbar Lever D features function of sudden rear direction...

Страница 40: ...hange a right rears work b left rears CAUTION Sudden changing direction of rears may lead to damaging hydraulics Left rears can be turned on as soon as hydraulic engine s rears are completely stopped Lever A Lever B Joystick C Lever D D B C A 4 floating left right 14 2 1 23 b a 4 1 14 23 2 ...

Страница 41: ...urned on earlier than during operation by means of switch G G hydraulic engine turn on off rears opposite to operation used for cleaning the shaft from wound up material Opposite engine rears can be turned on only upon pushing F to position II H floating function for operating head on off ON turning floating function for operating head on OFF turning floating function for operating head on control...

Страница 42: ...oystick B Control panel C Joystick control panel connection pin D Executive module control panel connection pin E Feeding pin for socket 12 V F Executive module CAUTION Once PTO shaft is turned off remember to switch control off Fig 44 Proportional control system parts Control panel and its functions Fig 45 Control panel 1 Power switch Once the feeding is switched off all diodes one by one light u...

Страница 43: ... turning the mowing head s floating function on Turning the head s floating function on off is performed by means of button 3 found on joystick Fig 46 9 Diode signaling if the first arm s unloading function is on Turning the unloading function on off is performed by means of joystick s button 4 10 Diode for signaling if admissible oil temperature is exceeded Caution If oil temperature is exceeded ...

Страница 44: ... button 1 pushed rotates head to the left head s floating function is the turned off Joystick s button 1 pushed with joystick s forward motion extends telescopic arm for Camel 900 E and KWT 650 E only This function enables also moving the second arm forward applies to KWT 651 E Pushing joystick s button 1 with joystick s backwards motion shortens telescopic arm for Camel 900 E and KWT 650 E This f...

Страница 45: ... switches the unloading function off 4 Head rotation control lever Moving the slide up down changes position of the mowing head 5 Arm turntable control lever Moving the slide up unfolds extension arm to its working position Moving the slide down folds the machine to its transport position 6 Function button P Pushing this button and moving the joystick right left extends retracts the arm respective...

Страница 46: ...nting flail head Place machine on even ground and disconnect tractor s engine Mounting flail head on extension arm is performed with use of multi purpose linkage with mounting catch 5 Fig 49 Prepare flail head 6 which first should be dismounted Lift extension arm and drive tractor away Drive the tractor and position extension arm so it is possible to attach a head Turn the tractor s engine off and...

Страница 47: ... In order to perform this first untighten 6 screws M14 1 Fig 50 move the head as desired tighten screws M14 1 Fig 50 Lateral shift in relation to arm Rotary mountings item 2 Fig 20 hydraulic turntable item 3 Fig 20 can be rotated vertically In case of the first type the rotation is performed manually and the hydraulic turntable rotation is powered by the tractor s hydraulics In order to turn head ...

Страница 48: ...40 and Lama 121 141 head suspension can be fitted If fitting for Lama 121 141 is used it is necessary to use suspension mounting Head suspension facilitates the operator s work as he doesn t need to constantly control the extension arm because of the suspension which enables the mowing head to follow ground vertically within 260 mm and also enables driving speed increase while mowing The suspensio...

Страница 49: ... of replacing cutting knives they should have the same weight Admissible difference in weight should not exceed 5 g If a single knife requires replacement the opposite one should be replaced also so as to prevent their improper balance If rotor of cutterbar is equipped with standard knives make sure whether these are mounted in right direction Fig 57 Knife mounting manner CAUTION Flail knives must...

Страница 50: ...should be repainted and oil loss supplemented with HYDRAULIC PREMIUM 46 HV oil group oil with similar properties The tank holds approx 150 l of oil Koliber 400 450 220 l of oil Camel 900 and KWT 550 650 651 Refilling oil should be performed through upper air vent filter 46 In order to perform this can should be dismounted from the tank and only special sieve shall remain inside which collects impu...

Страница 51: ...ction filter is equipped with two inserts CS 100 54 contamination of which is determined with use of indicator located in upper part of casing MPS 300 55 Fig 61 At commission these inserts 54 should be replaced after 100 h next replacement after 500 h of operation if indicators do not show any contamination If indicators show contamination these inserts should be replaced regardless of the operati...

Страница 52: ...ction 58 or five section designed for operating hydraulic cylinders controlling the machine Sweep valves of distributors are factory set Fig 62 Adjusting them is forbidden as it may lead to damaging hydraulics what is not covered by warranty Fig 62 Hydraulics control assembly II Control assembly I Single section distributor 57 is responsible for starting the cutterbar The drive is started from the...

Страница 53: ... improves operation slows down the cylinder s operation Turning left improves capacity causes jerks accelerates the cylinder s operation Fig 64 Adjustment of cylinders Fig 65 Cylinder protection 6 5 7 Safety valves Cylinder 2 is connected to twin locking valve 61 Fig 65 Its main task is to keep the cylinder s position in case of hydraulics failure This valve is factory set and is not covered by wa...

Страница 54: ... cutterbar s knives 6 6 Operating service 6 6 1 Daily maintenance Upon daily completion of operation the following should be performed remove grass and mud from the machine etc pay particular attention to cutterbar flail shaft adapting shaft and engine guard examine condition and number of flail knives If need be replace following the manual in pairs perform check up of vivid external parts and as...

Страница 55: ...ssary replace bearings and gaskets it is recommended that these activities are performed by the SaMASZ company specialized personnel cooperating elements pins joints cylinder rods etc should be protected for corrosion by covering them with thin film of solid grease 6 6 3 Dismounting machine from tractor CAUTION When detaching make sure there is no person in between the machine and the tractor When...

Страница 56: ...r to the machine operation its technical condition should be examined and special attention should be paid to the hydraulics and the drive Paintwork should be complemented hydraulic hoses checked and lubricated Fig 70 Correct machine storage position a KWT Camel b KOLIBER CAUTION When performing repair and maintenance works the machine should be lowered onto the ground or supported cutterbar onto ...

Страница 57: ...pins After 2 h of operation make sure whether nuts pipe fittings and clips are well tightened Every 4 h of operation apply grease into permanent grease fittings Every 8 h of operation lubricate all eyes of hydraulic cylinders examine pressure oil filter sucking if the indicator is in red apply a new insert examine proper operation of Bowden lines if any line cuts occur lubricate After 100 h of ope...

Страница 58: ...oil Check pump operation a o Distributor out of order Replace distributor Cutterbar is not working Worn bearings Replace bearings Hydraulic engine out of order Replace hydraulic engine Distributor out of order Replace distributor Damaged clutch Replace clutch No possibility of controlling hydraulic cylinders Damaged control system Replace at the manufacturer s service point Ventilator does not tur...

Страница 59: ... the case of other b EP control electrical proportional Fig 72 Hydraulic distributor EP description of distributor functions Camel 900 EP KWT 650 EP KWT 651 EP 1 turntable 2 arm extension 3 2nd extension arm 4 main extension arm 5 cutting part KWT 550 EP 2 turntable 3 2nd extension arm 4 main extension arm 5 cutting part To adjust hydraulic distributor with electrical proportional control adjust h...

Страница 60: ...ine cannot be repaired anymore its repair is impossible it should be withdrawn from use In such case oil should be drained to special tight containers from intersecting axis gearbox and taken to used oil and grease treatment plant Thoroughly clean remains with cleaning agent take plastic elements off These should be used further on or delivered to a proper waste treatment company Remaining metal p...

Страница 61: ...witch J1 J2 Joystick S1 S8 Tilt microswitches L1 L 8 Coils of tilt valves Ls Hydraulic engine valve coil Lp Coil of FLOATING function switch valve X1 X 3 Contactors Numbering of wires in 12x1 5 2mm2 cable 1 4 tilt microswitches S1 S4 5 8 tilt microswitches S5 S8 9 FLOATING function 10 hydraulic engine 11 cooler 12 power negative side 12V Feeding Engine Floating Cooler ...

Страница 62: ...Operator s manual Arm Flail head 60 Connection diagram KWT CONTROL PANEL 12 WIRE CABLE 16 PIN JOINT WORKING PART 12 WIRE CABLE plug socket cooler ...

Страница 63: ...Operator s manual Arm Flail head 61 Control panel assembly diagram internal view FEEDING OFF OFF OFF ON ON ON ...

Страница 64: ...ny other municipal obstacles c edges perpendicular to operating direction d ditches and perpendicular channels e concrete poles etc CAUTION As the abovementioned obstacles are hard to avoid machine s operator should learn item 5 5 2 Basic data on mowing herein 2 Faults or damages to the machine found within 12 month period from the date of purchase shall be removed free of charge at the purchaser ...

Страница 65: ...rd independently d use of the machine for any purpose other than described in the operator s manual 8 Manufacturer can break the service agreement with immediate effect when the user does not pay receivables under the agreement in a timely manner and the delay in payment is longer than 30 days from maturity date Breaking the service agreement by the Contractor for causes lying on the user side mak...

Страница 66: ...manual Arm Flail head 64 12 2 Warranty repairs record Repairs scope and spare parts replaced Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp and signature of repair shop ...

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