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Service

EN

GFA-COT

14

© Saltus Industrial Technique AB - 9839 1815 01

Assembling the GFA Module

To assemble the GFA module:

1.

Make sure the parallel pins are inserted. The amount and positions of the parallel pins depend on the
GFA model.

2.

Depending on the type of needle carriers, assembled in 

bearing rings (A)

 or 

loose (B)

, do the fol-

lowing:

A)

 Put the needle carrier bearing rings over the shafts.

B)

 Put the middle gears over the shafts.

3.

Depending on the type of needle carriers, assembled in 

bearing rings (A)

 or 

loose (B)

, do the fol-

lowing:

A)

 Put the middle gears over the needle carriers.

B)

 Insert the loose needles between the shafts and the middle gears. Make sure all the needles

go in - there should be no gaps.

4.

Place the output gear in the housing. Position the gear with the same orientation (hexagonal shape
pointing up or down), as when dismantling.

5.

Insert the input gear into the bearing housing and put back the snap ring, shim ring and needle car-
rier (if they were removed).

6.

Depending on the adapter type the bearing house can be prepared in one of the following ways, be-
fore inserted into the GFA housing:

A)

 GFA system with 

fixed index

 adapter:

Insert the bearing housing into the upper locking ring, nut, and lower locking ring.

B)

 GFA system with 

quick index

 adapter:

Insert the bearing housing into the upper locking ring, guide ring, and lower locking ring.

Locking rings are not used in all GFA models, refer to the spare parts list of the GFA model in
question.

7.

Insert the bearing housing, prepared as in the step above, into the GFA module housing.

The bearing housing can be inserted from the top or from below, depending on the GFA model.

8.

Use a press tool to press the upper and lower parts of the housing together.

It is important to 

press evenly

 over the housing.

9.

Make sure there is no gap between the upper and lower part of the housing.

10. If applicable, put the bearing support washer over the shaft lid. The bearing support is not available

of all GFA models.

11. Insert the shaft lid into the housing.

12. Tighten the shaft lid.

13. Tighten the screws. The number and type of screws depend on the GFA model.

14. Use a grease gun to apply lubrication to every grease nipple of the GFA module. Remove any ex-

cess grease with a clean, smooth cloth.

Содержание GFA-COT

Страница 1: ...rom Serial No Product Instructions Closed end and Offset Geared Front Attachments WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in...

Страница 2: ...ing Instructions 7 Operating the GFA System 7 Changing a HAD Socket Bit 8 Service 10 Service Overview 10 Maintenance Instructions 10 Service Intervals and Activities 10 Preventive Maintenance 10 Lubri...

Страница 3: ...ch if not avoided will result in death or se rious injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION used with the saf...

Страница 4: ...tem can be fitted to different inter faces The interface varies depending on the drive unit model The adapter can be of either fixed index or quick index type With a fixed index adapter the angle of t...

Страница 5: ...ds on the length of the GFA module The output gear or output socket can be of type open end or closed end The open end type can be used for pipe and hose connections The closed end type is used for re...

Страница 6: ...of the drive unit 1 matches the input gear profile square hole of the GFA module 2 Functional Test Perform a functional test before the first tightening operation and after any performed maintenance...

Страница 7: ...ropriate tool for the work task In noisy environments use ear protection equipment Use high quality inserted tools and consumables to minimize exposure to excessive levels of vibra tion Minimize expos...

Страница 8: ...y as a result Compare the maximum torque which is shown in the controller with the maximum torque stated in the stated technical data for the tool they should be the same NOTICE Insufficient Lubricati...

Страница 9: ...GFA COT EN Operation Saltus Industrial Technique AB 9839 1815 01 9 To Insert a Bit 1 Insert the bit into the socket 2 Insert the set screw into the socket and tighten...

Страница 10: ...aily Clean the GFA system Inspect the system for any damage Check all fastenings of the system Run functional tests and listen for any abnormal noise At least after every 50 000 tightenings Lubricate...

Страница 11: ...k Index Adapter 1 Fasten the GFA system together with the drive unit in a vice 2 Loosen the drive unit from the adapter The adapter is left hand threaded Turn the drive unit clockwise for loosening Th...

Страница 12: ...tool information see the spare parts list of the specific GFA model 3 Remove the adapter together with the drive unit from the GFA unit 4 Fasten the drive unit in a vice Loosen the adapter clockwise t...

Страница 13: ...s depend on the GFA model 4 Place the GFA module on a rubber mat Hit the shafts to loosen the upper and lower part of the housing 5 Open the housing 6 Remove the bearing housing and the snap ring shim...

Страница 14: ...e can be prepared in one of the following ways be fore inserted into the GFA housing A GFA system with fixed index adapter Insert the bearing housing into the upper locking ring nut and lower locking...

Страница 15: ...GFA COT EN Service Saltus Industrial Technique AB 9839 1815 01 15...

Страница 16: ...is inserted in the adapter before attaching the ring 2 Tighten the ring inside the adapter For service tool and tightening torque information see the spare parts list of the specific GFA model 3 Clea...

Страница 17: ...ve unit and the adapter 2 Apply Loctite 2701 or similar to the threads of the drive unit 3 Fasten the drive unit in a vice and tighten the adapter 4 Fasten the GFA in a vice and attach the adapter to...

Страница 18: ...ecycling Environmental Regulations When a product has served its purpose it has to be recycled properly Dismantle the product and recycle the components in accordance with local legislation Batteries...

Страница 19: ......

Страница 20: ...or copying of the contents or part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings Use only authorized parts Any damage or malfunction caus...

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