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AMBERAIR COMPACT CX V v2019.04

7.7.2. HEAT EXCHANGER MAINTENANCE AMBERAIR COMPACT 6-7 CX V

• 

Remove the by-pass damper only after removing from the product the upper damper (information provided above). Unscrew the screws and 

remove the front vertical beam. Unscrew the screws holding the bypass valve (with fingers).

• 

Unscrew the screws holding the heat exchangers and the parts sealing the by-pass damper (4 pcs). It can be done using a broad flat screwdriver 

or a 2-eurocent coin.

• 

Slightly lift (direction 1) the part sealing the heat exchangers and withdraw it from the partition (direction 2), and it will unbind from the screw 

situated father. Remove (direction 3) the part sealing the heat exchangers. Remove all the four parts sealing the heat exchangers in a similar 

manner. Then the by-pass damper and the heat exchangers can be removed from the product.

• The installation of the by-pass damper and the heat exchanger in the reverse order.

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Содержание AMBERAIR COMPACT CX V

Страница 1: ...AMBERAIR COMPACT CX V EN MOUNTING AND INSTALLATION INSTRUCTION...

Страница 2: ...20 5 8 FILTER BOX MOUNTING 20 5 9 CONNECTION FO ACCESSORIES 21 5 9 1 SCHEMATIC OF CONTROLLER CONNECTIONS IN MCB 21 5 9 2 SCHEMATIC OF CONTROLLER CONNECTIONS IN EX1 24 5 9 3 SCHEMATIC OF CONTROLLER CON...

Страница 3: ...AND WARNINGS 41 6 4 26 EVENT LOG HISTORY 42 6 4 27 SYSTEM VERSIONS AND RUNNING TIME 42 7 MAINTENANCE 43 7 1 SAFETY INSTRUCTION 43 7 2 COVER OPENING 43 7 3 FILTERS AND PREFILTER MAINTENANCE 43 7 4 FIL...

Страница 4: ...elements until they haven t cooled down Some devices are heavy thus one should be very careful while transporting and installing Use suitable lifting equipment While connecting electricity to the main...

Страница 5: ...door Climate HVAC Process Cooling and Food Cold Chain Technologies VDI 6022 AmberAir Compact SD50 units designed of the VDI 6022 Part 1 guideline Hygiene require ments for ventilation and air conditio...

Страница 6: ...ontrol type MCB or Pre wiring MCB or Pre wiring MCB or Pre wiring Filter type Bag panel Bag panel Bag panel Installation version indoor outdoor indoor outdoor indoor outdoor Rotor drive 0 10V 0 10V 0...

Страница 7: ...double skin polyurethane foam panel 5 rounded profile corners 6 non porous gasket fitted in spe cial groove 7 panel block aluminium profile 8 panel block gasket 3 2 DIMENSIONS AND WEIGHT AMBERAIR COM...

Страница 8: ...r installing the unit 0 40 C The air handling units installed outdoors shall be started only when the following obligatory conditions established by the manufacturer are met Units that are stored at t...

Страница 9: ...roofing 1 pcs Self tapping screw for roofing 7 pcs Supply air temperature sensor TJ 1 pcs Water temperature sensor for water heater TV1 1 pcs water version only Anti vibration pad 6 pcs Compact 1 5 CX...

Страница 10: ...0 IR24 PC PA TROL_701 Energy meter Push button impulse LF230 TF230 NFA NM230A TP RMG VVP VXP STP CI LJ E SSKM ABV SKG A LSVF MPL MUTE EKA NIS RF Condensate trap SSP OCR EKS NIS AVA AVA DX BFB FLEX MCB...

Страница 11: ...roof RFA Compact 7RH GNGPR168_1164 Freon cooler mounting legs LRFC 1753x973 GNGPR168_1299M Freon cooler mounting frame FRFC 1753x973 GPURA168_1249M Freon cooler roof RRFC 1753x973 GNGPR168_1257_0 Uni...

Страница 12: ...68_1286M SVS 1734x513 2 GNGPR168_1302M SVS 1734x513 3 GNGPR168_1303M Electrical heater REHI 1755x973 45kW H L GPUK168_1293 REHI 1755x973 45kW H R GPUK168_1294 REHI 1755x973 54kW H L GPUK168_1291 REHI...

Страница 13: ...an one year In case of storage longer than one year before the installation it is neces sary to verify whether the bearings of fans and motor rotate easily turn the impeller by hand and if the electri...

Страница 14: ...t L1 L2 L1 L2 c d L1 L2 L1 L2 c d AmberAir Compact 6 7 CX V lifting with slings When lifting the product with slings it is necessary to insert spacers between them in order to prevent damage to the ca...

Страница 15: ...it examine it to make sure that it it has not been damaged during transportation The installation of damaged units is prohibited AmberAir Compact of sizes 1 5 CX V are lifted from the pallet with a fo...

Страница 16: ...2 TA U3 PV KE1 TV3 KV3 M5 M14 TJ A1 A2 H1 H2 Stouch MB Gateway NET PC SALDA AIR CO2 T T T T T PF IF TE T DX M15 T2 Figure 5 4 1 Electrical version RH M2 PE1 KV2 TV2 M12 M16 M3 TL U4 IV PS3 M1 PR PS1 P...

Страница 17: ...panel FLEX MCB Remote control panel POSSIBLE PCB INPUTS OUTPUTS FA Fire alarm H1 Operation indication output FPP Fireplace protection H2 Alarm indication output System mode switch START STOP Fans spee...

Страница 18: ...inage protection which is removed after installing the legs The protection is a part intended for transportation only and should not be reinstalled after mounting the drainage 5 5 2 AMBERAIR COMPACT 6...

Страница 19: ...e sewage system via a pipe 3 which can be made either of metal plastic or rubber It should have a gradient of at least 3 a metre of the pipe should descent by 55 mm Prior to starting the recovery unit...

Страница 20: ...nsulate all the air ducts It is recommended to maintain a distance of up to 8 meters between air intake and air exhaust ducts Air supplying system should be installed further from potential air pollut...

Страница 21: ...IC OF CONTROLLER CONNECTIONS IN MCB FDI TACHO K_1 FDI TACHO A_1 10V FDI TACHO K_2 FDI TACHO A_2 10V PE GND 24VDC HOLO IN DI1 12VDC DI2 12VDC DI3 12VDC DI4 12VDC DI5 12VDC DI6 12VDC DI7 12VDC AI1 NTC G...

Страница 22: ...r Contact No Contact name Dunctional block name A X1 1 MCB FDI TACHO K_1 GND Supply fan speed RPM 2 MCB FDI TACHO A_1 10V 3 MCB FDI TACHO K_2 GND Extract fan speed RPM 4 MCB FDI TACHO A_2 10V X2 1 PE...

Страница 23: ...onnection with EX2 X47 2 3 3VDC 3 GND 4 I2C_SDA 5 I2C_SCL B X8 1 PE BMS connection RS485 2 GND 3 24VDC 4 GND 5 RS485 A D 6 RS485 B D 7 RS485 B D 8 RS485 A D X9 1 PE Remote Control connection RS485 2 G...

Страница 24: ...DC Di11 12VDC GND AO1 0 10VDC GND AO2 0 10VDC GND AO3 0 10VDC PE GND AO4 0 10VDC GND AO5 0 10VDC GND AI1 0 10VDC GND AI2 0 10VDC GND AI3 0 10VDC GND AI4 NTC GND AI5 NTC 24VDC GND PE 24VDC GND PE D E F...

Страница 25: ...input NC 6 12VDC X24 1 GND Outdoor air preheater control output 0 10VDC 2 AO1 0 10VDC 3 GND DX cooler control output 0 10VDC 4 AO2 0 10VDC 5 GND Hydronic cooler control output 0 10VDC 6 AO3 0 10VDC X...

Страница 26: ...sors max 20mA 2 5VDC 3 GND 4 5VDC 5 9 3 SCHEMATIC OF CONTROLLER CONNECTIONS IN EX2 Do1 N L1 PE DO2 N L1 PE DO3 N L1 PE DO4 N L1 PE PE N L1 DO5 DO6 DO5 DO6 N L1 PE PE N L1 DO7 C N L1 C L L2 N L1 PE PE...

Страница 27: ...6 5 DO5 6 DO6 7 N L1 8 PE X36 1 PE Rotor motor control 2 N L1 Defrost indication to EMRex 3 DO7 4 C capacitor X37 1 N L1 2 C capacitor X38 1 N L2 230VAC Power supply for X32 X33 X34 X35 X36 and X39 2...

Страница 28: ...witching thermostat K3 Electrical pre heater contact TV Water heater temperature sensor PE1 Electric pre heater M12 Water heater control output 0 10VDC A1 Fire alarm damper actuator I supply air TV2 W...

Страница 29: ...01 3 4 5 6 01 3 4 13 14 K3 L1 L2 L3 1 2 3 4 5 6 Q5 K3 01 7 4 1 2 3 4 5 6 PE CB UC External water pre heater X20 1 24VDC X20 2 GND X20 3 PE N2 EX1 V1 0 X29 3 GND X29 4 AI5 NTC N2 EX1 V1 0 X24 1 GND X2...

Страница 30: ...N L1 X33 3 PE N3 EX2 V1 0 TV2 TV3 0 10 VDC 24VDC 1 GND 2 24V 3 0 10VDC M13 M M14 L N PE X24 5 GND X24 6 AO3 0 10VDC N2 EX1 V1 0 CB C X42 1 DO11 X42 2 N L1 X42 3 PE N3 EX2 V1 0 M M16 CB UC External DX...

Страница 31: ...X32 5 N L1 X32 6 PE X23 1 DI9 X23 2 12VDC X23 3 DI10 X23 4 12VDC L supply L supply Motorised air dampers X35 1 PE X35 2 N L1 X35 3 DO5 X35 4 DO6 X35 5 DO5 X35 6 DO6 X35 7 N L1 X35 8 PE X35 1 PE X35 2...

Страница 32: ...4 X21 8 12VDC N2 EX1 V1 0 FPP NC NO COM X3 5 DI3 X3 6 12VDC N1 MCB V1 0 FA NC NO COM Jumper Jumper 24VDC max 50mA 1 2W 24VDC max 50mA 1 2W START STOP System mode switch Fan speed switch CB UC CB UC CB...

Страница 33: ...ction against a short circuit of those assemblies The controllers have the following pro tectors MCB F1 F2 1A 5x20 MCB protection EX2 to change depending on the product To ensure safe maintenance of t...

Страница 34: ...n Fire place function Fireplace protection NC Fire protection from the external contact Air dampers Supply exhaust air valves control Fans Supply exhaust air fan breakdown indication NC Protection by...

Страница 35: ...NITS FUNCTIONS All functions indicated in this section are installed in the software of the control board However operation and control of the device depends on the following 1 Selected control panel...

Страница 36: ...is always maintained it is set in the main window ADJUSTER VENTILATION CONTROL or USER SET POINT 6 4 2 SYSTEM CONTROL System modes are changed by the following functions indicated in a sequential ord...

Страница 37: ...rcentage is provided for this purpose This parameter indicates a percentage of the temperature difference between the set temperature and premises temperature to be compensated for by this function E...

Страница 38: ...ted till its deactivation It may be adjusted in real time i e when the function is on in ADJUSTER VENTILATION CONTROL or in the user environment main window 6 4 8 WEEKLY SCHEDULE A weekly schedule con...

Страница 39: ...y and building protection modes 6 4 14 FILTER PROTECTIONS Filter Timer Settings The filter timer limit is set in the service environment window SERVICE MAIN AIR FILTERS PROTECTIONS The maximum setting...

Страница 40: ...nce i e if heat recovery is not required then all the segments are closed and the bypass damper is opened When the fans are switched on during the heating season the heat exchanger runs for 10 minutes...

Страница 41: ...indication output is activated Alarm indication output Failure indication output is activated System mode switch Switching on from an external contactor is activated Custom fans speed switch Selected...

Страница 42: ...air temperature sensor failure Emergency run 9 Warning Too high 3 days extract humidity Increas ing air flow Warning Hydronic heater water temperature sen sor failure Emergency run 50 Warning Too high...

Страница 43: ...e of 90o II By slightly pulling the doors III a the handles are returned to the initial position III b The doors open IV The doors of all AmberAir Compact versions open identically I II III IV a b 7 3...

Страница 44: ...r damage housing and impeller Do not plunge the motor into any fluid while cleaning impeller Make sure that impeller s balance weights are not moved Make sure the impeller is not hindered Mount the fa...

Страница 45: ...ors Disconnect the damper wires from the automatics Unscrew the drive and remove it from the axle Unscrew the screw and remove the clamp Remove the damper Removal of the recirculation valve Perform th...

Страница 46: ...down the slide fixing part 2 Carefully remove the damper Unscrew the screw and remove the fixing part if the heat exchangers should also be removed Installation of the damper Screw up the damper clam...

Страница 47: ...hanger cartridge and immerse it in a container with soapy water do not use soda Then wash the cartridge with a weak hot water flow excessively strong water flow may bend its plates The heat exchanger...

Страница 48: ...arts sealing the by pass damper 4 pcs It can be done using a broad flat screwdriver or a 2 eurocent coin Slightly lift direction 1 the part sealing the heat exchangers and withdraw it from the partiti...

Страница 49: ...ols for disconnection of connectors take care in order not to withdraw the wires or not to brake connector Remove the controller To reassemble repeat the actions in the reverse order When connecting c...

Страница 50: ...ap Clean Presure senssor Check electrical connections Check the operation Temperature senssor Check electrical connections Check the operation and tune up if necessary Air intake and discharge system...

Страница 51: ...very Maximum flow rate m3 h Electric power input of the fan drive at maximum flow rate W Sound power level Lwa dB A Reference flow m3 s Reference pressure difference Pa SPI W m3 h Control factor and c...

Страница 52: ...k reduction LST EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements LST EN 60335 1 2012 Household and similar electrical appliances Safety Part 1 General r...

Страница 53: ...ver the equipment to manufacturer Delivery costs should be covered by customer Manufacturer reserves the right to change this technical passport any time without prior notice if some typographic error...

Страница 54: ...54 AMBERAIR COMPACT RH v2019 04...

Страница 55: ...55 AMBERAIR COMPACT RH v2019 04...

Страница 56: ...000200 UNIT S MAINTENANCE TABLE Product name LOT number Instalation Interval Date Fan cleaning Once a year Heat exchanger cleaning Once a year Filter replacement Every 3 4 months Look at the product l...

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