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Ref.:

21821085-0/A

Édition 05/99

1-5

UPDATE RECORD

No. REFERENCE

REMARKS

UPDATE

Opacimeter modifications

MAY 12, 1999

Содержание Ultima 600

Страница 1: ...RNARD France Tel 02 43 60 43 60 Fax 02 43 60 43 61 Printed in France total or partial reproduction prohibited without prior written authorization The information contained in this document is subject...

Страница 2: ...OF PNEUMATIC CIRCUIT 3 6 SECTION 4 PREVENTIVE MAINTENANCE 4 1 4 1 GAS MODE CUSTOMER SELFTEST 4 1 4 1 1 Tightness test 4 1 4 1 2 Version CS FEP 4 3 4 1 3 Lambda control 4 3 4 1 4 HC residue test 4 4 4...

Страница 3: ...3 Disassembly of rear cover 5 20 5 2 4 Disassembly of equipped unit 5 21 5 2 5 Disassembly of pump 5 22 5 3 EXTENDED ACCESS 5 23 5 3 1 Reading indicators 5 23 5 2 2 Installing the opacimeter option 5...

Страница 4: ...OF ISSUE PAGE No DATE OF ISSUE PAGE No DATE OF ISSUE 1 1 1 2 to 1 5 1 6 2 1 to 2 4 2 5 2 6 3 1 to 3 10 4 1 to 4 13 5 1 5 22 5 23 5 25 6 1 6 2 6 3 to 6 4 6 5 6 6 6 7 02 99 05 99 02 99 02 99 05 99 02 9...

Страница 5: ...S Ref 21821085 0 A dition 05 99 1 5 UPDATE RECORD No REFERENCE REMARKS UPDATE 1 Opacimeter modifications MAY 12 1999...

Страница 6: ...nel Figure 2 7 Installing gas sampling sensor Figure 2 8 Power up Figure 2 9 Pre heating screen SECTION 3 Figure 3 1 ULTIMA 600 Front panel Figure 3 2 6 key keypad Figure 3 3 Sequence of screens to re...

Страница 7: ...S Ref 21821085 0 A dition 05 99 1 7...

Страница 8: ......

Страница 9: ...e accessories using a pair of scissors 7 Check the contents of the box Fig 2 3 Lock Retainer 1 Cut the plastic retainers 2 Unlock the lock fig 2 1 3 Remove and fold the cardboard box 4 Remove the acce...

Страница 10: ...volts 50 Hertz ground power outlet in a clean non corrosive atmosphere avoid body work preparation areas sanding paint battery storage or replacement rooms areas in the vicinity of gasoline flowmeter...

Страница 11: ...l in the housing so that the end moves down naturally toward the bottom white side downward Pull out a section of paper Close the flap To cut the paper pull downwards Figure 2 5 Installing the printer...

Страница 12: ...ide of the frame Stow the sampling sensor in its housing Figure 2 7 Installing gas sampling sensor 2 Mains power cable Connect the power cable to the power filter Run the cable down along the frame th...

Страница 13: ...mperature sensor to the DIN connector see fig 2 6 and 2 7 Stow it in the housing provided for this purpose in the frame 2 1 5 Installing the tightness fitting The tightness fitting is secured to the p...

Страница 14: ...ement can be performed During the last three minutes of preheating in STANDBY mode a time counter is displayed The preheating time can vary 15 minutes unit cold 1 to 7 minute s unit hot 5 For the rema...

Страница 15: ...icles with positive ignition engines The ULTIMA 600 is also designed for use with an opacimeter option 3 2 DESCRIPTION OF FRONT PANEL fig 3 1 Figure 3 1 ULTIMA 600 FRONT PANEL 1 Graphic display LCD ty...

Страница 16: ...test version CS FEP Lambda control calibration HC residue test info and Return in the form of a scrolling menu which you can select using keys 7 and 8 Access and exit from a function is achieved usin...

Страница 17: ...Ultima 600 User Manual Reference 218200705 SELFTEST Tightness test Version CS FEP Contr le Lambda Info Checks exactness of Calculation formula among the various CO CO2 HC and O2 values must be in the...

Страница 18: ...ff switch with mains power input socket and fuse holder cover 2 Paper filter for pump protection 3 Exhaust gas inlet for 4 cycle vehicles located in upper part of main filter 2 4 Pump water evacuation...

Страница 19: ...ezo speed sensing clamp link for Diesel vehicles 14 Mains female connector to be used only for power supply of opacimeter cell 4030 0920 15 Gas outlet 16 Gas outlet if Nox option is used 17 Cell end o...

Страница 20: ...S Ref 21821085 0 A Issue 02 99 3 6 3 4 DESCRIPTION OF PNEUMATIC CIRCUIT Gas circ drw B 4 3 10 7 9 5 6 15 1 2 16 8 13 12 11 A C D E 14 Figure 3 5 Pneumatic circuit...

Страница 21: ...ow fault alert message when clogging in corresponding filters occurs 7 Cell protection filter for calibration mode implementing activated charcoal Filter used to protect the cell from hydrocarbons and...

Страница 22: ...S Ref 21821085 0 A Issue 02 99 3 8...

Страница 23: ...om sampling sensor up to pump Frequency This test should be performed each time the analyzer requests the operator to perform the test each time a filter is replaced Procedure Select tightness test in...

Страница 24: ...connection tube the line filter the main filter casing its filters and presence of seal the cell protection filter the pump protection filter attachment of the sensor coupling To exit press key C Remo...

Страница 25: ...is used to check the formula used to calculate the lambda ratio by modifying the gas values Select the Lambda control function using the s or t key Validate the function key Modify the gas values usi...

Страница 26: ...pipe The analyzer can perform a Calibration duration 60 S before this test The test is then performed automatically and lasts 20 s If the value is less than 20 ppm the unit will indicate Good If not...

Страница 27: ...ired 0X0004 New O2 sensor installed 0X0008 Caution Zero Calibr see status 1 2 0X0010 Bad O2 sensor 0X0020 Pressure low 0X0040 New NOX sensor installed 0X0080 NOX sensor bad 0X0100 Caution Condensation...

Страница 28: ...for production All bits must be at zero 5 Status reserved for production All bits must be at zero 6 Operational Warning cell 0X0002 Heating unit not controlled 0X0004 O2 offset voltage Warning 0X0008...

Страница 29: ...ogged 4 1 8 Filter All the filters must be checked daily See section 5 2 2 to replace filters When the display indicates GAS FLOW DEFECT 1 Replace the line filter of the gas sampling tube 2 Clean the...

Страница 30: ...the function key Adjust the date using the s key to increment or the t key to decrement Validate key This will allow you to Enter or modify the hour the date the garage heading the choice of remote co...

Страница 31: ...letters of last name of person who performed downloading zzzzzz Software version installed Software information Select the Info Software function using the s or t key Validate the function key Softwar...

Страница 32: ...remote control Select the Remote control function using the s or t key Validate the function key Select the desired remote control CT GAS 1 or GAS 2 using the s and t keys Validate the function key Re...

Страница 33: ...he function key Temperature sensor information Select the Temperature function using the s or t key Validate the function key Information displayed relative to each sensor GAS OBD SERVICE ULTIMA 600 O...

Страница 34: ...splayed relative to software version Temp rature Status cellule Config PL VL 600 85 K 0 00 m 1 T C RPM 000 tr min Version CS Temperature Cell status Conf HGV LV 600 85 K 0 00 m 1 T C RPM 000 rpm Versi...

Страница 35: ...is used to configure automatic printing at the end of the test if the result is good and or if the result is bad Select the Config Print function using the s or t key Validate the function key Using t...

Страница 36: ......

Страница 37: ...selftest pressure upper arrow on power up Select the CODE function Validate key Enter the secret code Select the GAS function using the s or t key Validate the function key Select the SELFTEST using...

Страница 38: ...keyboard Validate the function key Enter the bottle values specified on the certificate joined to the bottle using the arrow keys Validate the function key Version CS FEP Lambda control Calibration S...

Страница 39: ...e is a slight overpressure Wait for the values on the screen to stabilize Validate using the key Close the bottle If scatter is too wide following screen is displayed Select the INFO ADJUSTMENT functi...

Страница 40: ...reen appears Validate using key Return to standby screen Adjustment information 01 05 12 1999 SD72 FACTORY 02 28 11 1998 SD72 FACTORY New adjustment Old adjustment Adjustm 2 points Info ajustage O2 in...

Страница 41: ...t press upper arrow on power up Validate key Enter the secret code Select the GAS function using the s or t key Validate the function key Select the SELFTEST function using the s or t key Validate the...

Страница 42: ...eyboard Validate the function key Enter the bottle values specified on the certificate joined to the bottle using the arrow keys Validate the function key ULTIMA 600 Calibration in progress Version CS...

Страница 43: ...y Close the bottle Validate using the key If scatter is too wide following screen is displayed Screen displayed Validate the function key Adjustm 2 points Point 1 Check bottle values then confirm or c...

Страница 44: ...ottle checking that there is a slight overpressure Wait for values on screen to stabilize Validate using the key Close the bottle Disconnect the coupling Validate using the key Select the INFO ADJUSTM...

Страница 45: ...en appears Validate using the key Return to standby screen Adjustment information 02 05 12 1999 SD72 FACTORY 01 05 12 1999 SD72 FACTORY New adjustment Old adjustment Adjustm 2 points Info ajustage O2...

Страница 46: ...st press upper arrow on power up Validate key Enter the secret code Select the GAS function using the s or t key Validate the function key Select the SELFTEST function using the s or t key Validate th...

Страница 47: ...n to standby screen Info Adjustment Negative value Measuring return SELFTEST Tightness test See Version CS FEP Normal Lambda control Service HC residue test Mode 02 installation ULTIMA 600 Install a O...

Страница 48: ...est press upper arrow on power up Validate key Enter the secret code Select the GAS function using the s or t key Validate the function key Select the SELFTEST function using the s or t key Validate t...

Страница 49: ...n Select the Measuring Return function using the s or t key Validate key Exit the Function Code mode SELFTEST Tightness test See Version CS FEP Normal Lambda control Service HC residue test Mode Info...

Страница 50: ...rocomputer On the ULTIMA 600 select Downloading using the s or t key Confirm entry to Downloading mode key Enter the operator identification 01 DD MM YYYY xxxx yyy zzzzzz 01 Downloading order No DD MM...

Страница 51: ...00 TXT SENT Downloading time can be monitored on the microcomputer Press C Close all the applications on the micro computer and switch it off Waiting for file TXT COM 19200 8 bits 1 stop odd parity no...

Страница 52: ...OOT02 TXT Note The memory is formed by an upper memory part and a lower memory part Only the lower memory can be erased The upper part is protected in order to restart in the event of a power cutout o...

Страница 53: ...idate Unit waits for downloading Download application file correct version V02 00 Press C SAGEM logo is displayed Unit is now correctly configured CAUTION Flash PROM is fault Perform downloading again...

Страница 54: ...filter gas sampling tube filter a new filter is installed The gas sampling tube filter must be checked every day and replaced when the GAS FLOW FAULT message is indicated on the display The pump prot...

Страница 55: ...ashed with clarified water Perform the disassembly procedure in reverse order to reinstall the filter Block the base plug by applying an additional 1 3 turn to ensure optimum tightness of the cartridg...

Страница 56: ...Screwdriver Procedure 1 Remove the lead seal at the rear of the unit cutting pliers 2 Unscrew the 2 x 3 screws securing the rear protective cover 3 Remove the 6 screws from the upper cover 4 Remove t...

Страница 57: ...ve the four rear screws securing the unit connector side 4 Remove the tamper free nut inside unit using a 5mm open end wrench 5 Remove the CPU board assembly 6 Assemble by performing disassembly proce...

Страница 58: ...f leak See fig 5 3 Remove four BTR15 screws Remove pump cover Remove pump head with seal clean Remove pump body taking care to identify positioning with label toward outside Access diaphragm To replac...

Страница 59: ...elect the CODE function Validate key Enter the secret code L270 C1 Print number in measurement mode C2 Print number in control mode C3 Pump operating time in seconds C4 Device measurement time CO CO2...

Страница 60: ...on power up Select the CODE function Validate key Enter the monthly secret code Select the SERVICE function Validate key Select the Info Software function Validate key ULTIMA 600 OPACITY OBD SERVICE...

Страница 61: ...ode2 function Validate key Enter the secret code Monthly code 1 Example 5792 1 5793 Validate key software opacity xxxxx Secret code entry Software 600 0F 01 01 SOFTWAREGAS 02 02 Software opacity 01 01...

Страница 62: ......

Страница 63: ...S Ref 21821085 0 A Issue 02 99 6 1 SECTION 6 SPARE PARTS CATALOGUE...

Страница 64: ...Collar 8 3 Solenoid valve 3 2 NF 1 8 Dia 1 5 Coupling T toothed coupling thread 1 8 Offset toothed coupling thread 1 4 65W power supply 85 26V 5V 7A 12V 3A Activated charcoal filter 2A mains filter Du...

Страница 65: ...ference Quantity 1 2 3 4 5 6 7 8 2A mains filter Polyurethane tube Power supply unit DUAL pump 5002F 5010V Solenoid valve 3 2 12V Keyboard Analysis cell Printer 185327557 185595436 185737919 185749138...

Страница 66: ...Reference Quantity 1 2 3 4 5 6 7 Filter cartridge Line filter Cell protection filter Stainless steel gas sensor User manual Measurement book Mains power supply cable 18574898 8 18574829 3 18545262 8 2...

Страница 67: ...185595457 Adjustable stainless steel gas sensor Ref 218195876 O2 cell Ref 215766384 Tightness fitting Ref 218194254 Line filter paper Ref 185748293 Vyon filter cartridge Ref 185748988 Cell protection...

Страница 68: ...F 5010V Ref 185749138 Solenoid valve 3 2 NF 1 8 dia 1 5 Ref 185753434 Printing unit Ref 18587224 2 65W power supply 85 264V 5V 7A 12V 3A Ref 185737919 Electronic unit Ref 218196604 I R sensor cell Ref...

Страница 69: ...2 99 6 7 ULTIMA 600 remote control Ref 218201963 ULTIMA 600 external keyboard Ref 185896466 Gasoline engine speed sensor Ref 91100002A Engine oil temperature sensor Ref 91300004 Connecting cable for o...

Страница 70: ...3 185748313 185748334 185752474 185752536 185757044 132781308 Filter bowl type F20 Activated charcoal filter Dia 6 Front panel installed 90 offset coupling 90 offset coupling for tube D6 D6 D4 splined...

Страница 71: ...S Ref 21821085 0 A Issue 02 99 7 1 SECTION 7 TECHNICAL MODIFICATIONS RECORD...

Страница 72: ...ON ORDER No DESCRIPTION NEW INDEX 1 Modification of CPU board Ref 21819276 3 Index A3 10 Nf capacitor connected between RPM and RPM inputs at base of pins 1 and 3 of J1004 and cross over of pins 1 and...

Страница 73: ...ON ORDER No DESCRIPTION NEW INDEX 1 Modification of CPU board Ref 21819276 3 Index A3 10 Nf capacitor connected between RPM and RPM inputs at base of pins 1 and 3 of J1004 and cross over of pins 1 and...

Страница 74: ...S Ref 21821085 0 A 7 4 Edition 02 99...

Страница 75: ...S Ref 21821085 0 A Issue 02 99 8 1 SECTION 8 LIST OF DRAWINGS Drawing 21819275 5 ind A3 Schematic diagram of CPU board 10 sheets...

Страница 76: ...S Ref 21821085 0 A 8 2 Edition 02 99...

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