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8

EQUIPMENT

- Make sure the batteries always are fully charged.
- Check the cables from time to time, so damages have not arise.

- Even the contact surface on the ground magnet with a fi le from time to time.

- Make sure that the brazing pin with the ferule passes easily in the gun, centered.

BRAZING PINS AND FERRULES

-Keep them dry.

RAILBONDS AND CABLE LUGS

-Keep them free from oxidation.
-Keep them free from contamination like: Grease, oil.
-Make sure that there are no damages on them.

SETTING RIGHT LIFT HEIGHT

The S15 brazing gun self adjust to the same lift height every time.

See seperate instruction for the gun.

PIN HOLDERS

Squeeze the fi ngers on the pin holder together each time you feel that

the brazing pin goes in too easy when mounting them into the pin holder.
This is important since all the current goes thru the pin holder to the

brazing pin. If the fi ngers are too loose the pin holder will be damaged

and must be replaced.

CHANGE PIN HOLDER

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- Separate the ring holder from the gun with your hands.
- Hold the nut closest to the pin holder with a 10mm key.
- Screw the pin holder off.
- When replacing the new pinholder, hold the nut, closest to the pinholder even now.

Warning! Never rotate the shaft, it can damage the gun

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MAINTENANCE

Содержание ECONECT SAFE 94350

Страница 1: ...IN 021 07 SAFETRACK BAAVHAMMAR AB L Mölleberga 245 93 Staffanstorp Sverige Phone 46 0 40 44 53 00 Fax 46 0 40 44 55 53 Sales safetrack se www safetrack se ...

Страница 2: ...or not used in accordance with the instructions Http www safetrack se E Mail Sales safetrack se Read the instructions carefully before using the pinbrazing unit Check that all parts are received GENERAL TECHNICAL SPECIFICATION 3 BATTERY CHARGING 4 GRINDING 5 PINBRAZING 6 7 MAINTENANCE 8 13 2 ECONECT SAFE 94350 ECONECT SAFE 94450 S15 Gun SAFE 91015 Tool kit SAFE 91250 Ground device SAFE 80730 Grind...

Страница 3: ...Grinding charge Gun control Gun power Battery indicator Error Indication Selected setting Technical specification Voltage 39V DC No of brazings charge 40 60 Unit weight incl batteries 9 8 Kg Dimensions LxWxH mm 250x265x255 Temperature range 20 C 55 C Fuse for grinding charge ...

Страница 4: ...er cable and con necter for damage and the 15A fuse on Econect 2 x Blinking 2 sec pause Battery voltage is too high 3 x Blinking 2 sec pause Battery temperature is under 0 C or over 45 C Please let the unit cool or heat to the right temperature charging will start automatically 5 x Blinking 2 sec pause Device temperature is to high Please turn off the charger and give it some time to cool down 1 I...

Страница 5: ... will leave a surface not suitable for brazings Keep the grinding wheel clean and free from oil etc Connect the grinder to the unit Grind the brazing and ground area until you have an even and clean surface Attach the ground magnet on the same rail work piece where the pinbrazing should be done Try to attach the magnet within 0 5m from brazing area GRINDING ...

Страница 6: ...ing time Possible amount of brazings See actuall brazing pin Heating time and number of brazings Note If the temperature of the battery is below 12ºC the ERROR will flash and the battery will be heated When battery has right temperature ERROR will stop flashing and unit is ready to use ...

Страница 7: ...rigger just once The electronic will by itself finish the brazing process Hold the gun in place for 3 4 sec after the brazing while the braze freezes Remove the gun straight backwards without pulling the trigger Knock off the shank of the brazing pin The brazing is completed If the brazing is aborted to early ERROR will turn on The brazing should be redone for a good result The lamp will be shut do...

Страница 8: ...ing gun self adjust to the same lift height every time See seperate instruction for the gun PIN HOLDERS Squeeze the fingers on the pin holder together each time you feel that the brazing pin goes in too easy when mounting them into the pin holder This is important since all the current goes thru the pin holder to the brazing pin If the fingers are too loose the pin holder will be damaged and must be...

Страница 9: ...RROR Led is lit after a braze The pin brazing was not complete Action The braze should be remade to achieve good results The Led turns off after 8 seconds ERROR Led glows Failure of a sensor in the unit Action The unit should be sent for repair LOW BATTERY Led flashes Battery is almost discharged LOW BATTERY led is lit Battery are discharged Charge the batteries Nothing happen when you press the bu...

Страница 10: ...ress and hold the SETTING button while you push the ON OFF button LOW BATTERY LED will light Release the buttons The LEDs on the front panel show the charge status of battery 2 Lifting height control First the step above Press Settings and the lights start flashing at this point you can check the lifting height of the gun 3 Pressing Settings one more time and you goes back to battery indicator 10 ...

Страница 11: ...unting the pinholder The brazing pin shouldn t go too loose in the pinholder when it does push together with your fingers Otherwise you can have a contact fault or a spark can arise B 3 Check that the ringholder is the right type You can dismount it by hand otherwise adjust with the small screw on the side of the gun B 4 Load the gun with a 8mm pin and ferrule Check that the axle move easily with t...

Страница 12: ...igger Otherwise the gun may be damaged Important Hold the gun so the tool is horizontal B 5 3 The lift level is calibrated when the inner rod made of brass on the tool is in same level as the outer plastic sleeve Tolerance 0 2 mm If the gun is not calibrated see seperate instruction for adjusting of the gun MAINTENANCE IMPORTANT The normal liftheight is 2mm This is very important for the arc and e...

Страница 13: ...hole where the big plug is B 6 4 When liftheight is too low Use the 3mm hexagon spanner and adjust the screw in the small hole anti clockwise about 1 4 of a turn then check with the instrument as in B 5 B 6 5 When liftheight is too high Use the 3mm hexagon spanner and adjust the screw in the small hole clockwise about 1 4 of a turn then check with the instrument as in B 5 If all is ok fit the plug ...

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